Opel Calibra Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Calibra Codes Internal Platform Code: GM3100 Chassis Code: Calibra 👋 Introduction Market Position Segment: Compact/Mid-size Sports Coupe Design Philosophy: Aerodynamic, sporty, and avant-garde...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Calibra

Codes

Internal Platform Code:

GM3100

Chassis Code:

Calibra

👋 Introduction

Market Position

Segment:

Compact/Mid-size Sports Coupe

Design Philosophy:

Aerodynamic, sporty, and avant-garde styling

Competitive Analysis

Key Competitors:

Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Hyundai Scoupe

Key Features

Aerodynamics:

Extremely low drag coefficient (Cd of 0.26), contributing to fuel efficiency and high-speed stability.

Styling:

Distinctive wedge shape, integrated headlights, and sculpted lines.

Powertrain Options:

Range of efficient 4-cylinder and a potent V6 engine, with FWD and AWD options.

📋 Manual Details

Coverage Areas

Geographic Regions:

Europe

Model Years Covered:

1989-1997

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

2.0L C20NE (Naturally Aspirated), 2.0L C20XE (C20XE 'Redtop'), 2.5L V6 C25XE (X25XE)

Transmission:

F20 (5-speed Manual), F28 (6-speed Manual - AWD), AW30-43 LE (4-speed Automatic)

Drivetrain:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD - Calibra 4x4)

Suspension:

MacPherson strut front, independent multi-link rear

Brakes:

Front ventilated discs, rear solid discs (ABS optional/standard on some trims)

Steering:

Hydraulic power steering

Electrical System:

12V system, battery, alternator, starter, ignition, lighting, fuses, relays, ECUs

Fuel System:

Multi-point fuel injection (MPI), fuel pump, injectors, fuel filter

Cooling System:

Radiator, fan, water pump, thermostat, coolant hoses

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes

Bodywork And Chassis:

Unibody construction, body panels, doors, windows, aerodynamics

Climate Control:

HVAC system, air conditioning, heater core

Interior:

Seats, dashboard, trim panels, seatbelts

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement

Troubleshooting:

Diagnostic procedures for all major systems, fault code interpretation

Repair:

Engine, transmission, suspension, brake, electrical component repair and replacement

Rebuilds:

Engine, transmission, and differential rebuild procedures

Diagnostics:

Detailed diagnostic flowcharts and electrical schematics

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to full engine and transmission overhauls, including advanced electrical troubleshooting and body repair.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all PDF readers (Adobe Acrobat, etc.)

Print Quality

Resolution:

High resolution for clear diagrams and text

Searchability:

Fully searchable text for quick information retrieval

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

C20NE

Engine Type 1:

2.0L Inline-4 SOHC

Displacement 1:

1998 cc

Bore X Stroke 1:

86 mm x 86 mm

Compression Ratio 1:

10.0:1

Horsepower 1:

115 PS (113 hp; 85 kW) @ 5200 rpm

Torque 1:

170 Nm (125 lb-ft) @ 2600 rpm

Performance

Engine Code 2:

C20XE

Engine Type 2:

2.0L Inline-4 DOHC (16V 'Redtop')

Displacement 2:

1998 cc

Bore X Stroke 2:

86 mm x 86 mm

Compression Ratio 2:

10.5:1

Horsepower 2:

150 PS (148 hp; 110 kW) @ 6000 rpm

Torque 2:

196 Nm (145 lb-ft) @ 4800 rpm

Engine Code 3:

C25XE / X25XE

Engine Type 3:

2.5L V6 DOHC (24V)

Displacement 3:

2498 cc

Bore X Stroke 3:

81.6 mm x 79.5 mm

Compression Ratio 3:

10.0:1

Horsepower 3:

170 PS (168 hp; 125 kW) @ 6000 rpm

Torque 3:

227 Nm (167 lb-ft) @ 4200 rpm

Fuel System

Fuel Type:

Unleaded Petrol (RON 95 recommended)

Fuel Delivery:

Bosch Motronic electronic fuel injection

🔧 Transmission

Standard

Standard Transmission:

F20 5-speed Manual (2WD)

Optional

Optional Transmission 1:

F28 6-speed Manual (AWD)

Optional Transmission 2:

AW30-43 LE 4-speed Automatic (2WD)

Features

AWD System:

Viscous coupling center differential and Torsen limited-slip rear differential (on AWD models)

Fluid Requirements

Manual Transmission Fluid Type:

GM Synchromesh Fluid (or equivalent API GL-4, SAE 75W-85 or 75W-90)

Automatic Transmission Fluid Type:

GM Dexron II-E or Dexron III

📐 Dimensions

Exterior

Length:

4482 mm (176.5 in)

Width:

1780 mm (70.1 in)

Height:

1320 mm (52.0 in)

Wheelbase:

2568 mm (101.1 in)

Front Track:

1480 mm (58.3 in)

Rear Track:

1490 mm (58.7 in)

Drag Coefficient:

Weights

Curb Weight Min:

Approx. 1350 kg (2976 lbs)

Curb Weight Max:

Approx. 1550 kg (3417 lbs)

Gross Vehicle Weight Rating:

Varies by model, typically around 1900-2000 kg

Cargo

Trunk Capacity:

0.40 m³ (14.1 cu ft) expandable

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not officially rated by Euro NCAP during its production run, but generally considered robust for its era.

Active Features

Anti-lock Braking System (Optional on early models, standard on later models and V6)

Traction Control:

Traction Control System (TCS) available on some AWD models

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional on some models

Seatbelts:

Three-point inertia reel seatbelts front and rear

Rollover Protection:

Reinforced A-pillars and B-pillars for enhanced structural integrity.

💡 Technology Features

Infotainment

Audio System:

Factory fitted Clarion or Blaupunkt radio/cassette players, optional CD player

Driver Assistance

Cruise Control:

Optional on most models

Connectivity

Car Phone Preparation:

Optional provision for early car phone systems

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km (9,300 miles) or 12 months

Spark Plug Replacement Interval C20Ne:

Every 60,000 km (37,000 miles)

Spark Plug Replacement Interval C20Xe X25Xe:

Every 30,000 km (18,500 miles) (or specific type, check manual)

Timing Belt Replacement Interval C20Ne:

Every 90,000 km (56,000 miles) or 5 years

Timing Belt Replacement Interval C20Xe X25Xe:

Every 60,000 km (37,000 miles) or 4 years (critical for interference engines)

Fluid Specifications

Engine Oil Type:

API SG/SH or ACEA A2/A3, SAE 10W-40 or 15W-40 (check manual for climate variations)

Engine Oil Capacity 2.0L:

Approx. 4.5 Litres (4.8 US Quarts)

Engine Oil Capacity 2.5L V6:

Approx. 5.0 Litres (5.3 US Quarts)

Coolant Type:

GM Type 1 Coolant (Green) or G11 equivalent (50/50 mix with distilled water)

Known Issues

Rust Prone Areas:

Wheel arches, sills, rear strut towers, boot floor

Common Electrical Issues:

Door lock actuators, central locking pump, headlight motors, dashboard warning lights

Engine Management:

Crankshaft position sensor failure, MAF sensor issues (on later models)

Suspension:

Wear in front control arm bushings, rear trailing arm bushings

Exhaust System:

Catalytic converter failure, corrosion of exhaust pipes

📚 Vehicle History

Brand Heritage

Opel Legacy:

Opel, a German automaker with a long history of producing reliable and innovative vehicles.

Model Evolution

Launch Year:

Facelift:

Minor facelift in 1994 with updated front grille, headlights, and interior trim.

Discontinuation Year:

Production

Manufacturing Plant:

Rüsselsheim, Germany (primary)

Production Total:

Approximately 244,000 units

🏆 Awards & Recognition

Recognitions

Design Award:

Often praised for its groundbreaking aerodynamic design and futuristic styling.

Sales Performance:

Successful sales driven by its distinctive styling and European market appeal.

Certifications

Manufacturing Quality:

Built to Opel's high manufacturing standards of the era.