Peugeot 307 Full Workshop Service and Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Product Name: Peugeot 307 Full Workshop Service and Repair Manual Generation Primary Generation Covered: T5 (2001-2008) Facelift Generation Covered: T6 (2005-2012) -...

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Product Name:

Peugeot 307 Full Workshop Service and Repair Manual

Generation

Primary Generation Covered:

T5 (2001-2008)

Facelift Generation Covered:

T6 (2005-2012) - Facelifted models

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers (DIY) and experienced mechanics.

Competitive Analysis

Value Proposition:

Inexpensive way to keep the vehicle working properly by providing in-depth repair knowledge.

Key Features

Instruction Format:

Step-by-step instructions with detailed substeps.

Illustration Guidance:

Bold figure numbers to match illustrations with instructions, enlarged insets for detailed part examination.

Delivery Method

Delivery:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive maintenance, repair, and troubleshooting

Page Count

Estimated Page Count:

Highly detailed, likely exceeding 1000 pages when printed (exact count not specified, but implied by 'complete disassembly' and 'hundreds of photos')

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

Spanish

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

All gasoline and diesel engines for the 307 model range (e.g., EW10, EW12, DV4, DV6, DW8, DW10 variants)

Transmission:

Manual and Automatic transmissions (e.g., BE, ML, AL4 variants)

Brakes:

Hydraulic system, ABS, EBD, disc and drum brake components

Electrical:

Complete wiring diagrams, fuse box layouts, lighting, ignition, starter, charging systems, comfort electronics, ECUs

Suspension:

Front MacPherson struts, rear torsion beam/multi-link (depending on variant), steering system, wheel alignment

Body And Chassis:

Body panels, doors, interior trim, seals, structural components, crash repair information

HVAC:

Air conditioning system, heating, ventilation, climate control units

Fuel System:

Fuel tank, pump, injectors, fuel lines, emissions control (EVAP)

Cooling System:

Radiator, thermostat, water pump, coolant, fan control

Exhaust System:

Manifolds, catalytic converter, mufflers, lambda sensors

Safety Systems:

Airbags, seatbelt pre-tensioners, ABS, ESP (if equipped)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections

Component Removal And Installation:

Engine components (e.g., cylinder head, pistons), transmission overhaul, brake caliper replacement, suspension arm replacement, alternator/starter replacement

Troubleshooting Diagnostics:

Fault finding procedures for engine, transmission, electrical systems, emissions, and HVAC

Rebuild Procedures:

Engine rebuild, transmission rebuild (detailed step-by-step)

Body Work:

Panel removal/installation, trim replacement, glass replacement

Electrical Repairs:

Wiring harness repair, sensor replacement, ECU diagnostics and replacement procedures

Special Tools:

Identification of and procedures requiring specialized Peugeot tools

Technical Depth

Depth:

Full Workshop Level - from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Full Printable - designed for printing specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF - user prints and binds)

Paper Type

Paper Recommendation:

N/A (Digital PDF - user's choice for printing)

Zoom Capability

Zoom Functionality:

YES - Allows for detailed examination of diagrams and text.

Searchability

Text Search:

Likely searchable text within the PDF, facilitating quick information retrieval.

Illustrations

Visual Aid Quality:

Hundreds of photos, detailed illustrations, and drawings.

Navigation

Table Of Contents:

Numbered table of contents for easy navigation.

⚙️ Engine Specifications

Primary Engine Examples

Gasoline Engines:

1.4L (KFU - ET3J4), 1.6L (NFU - TU5JP4, 80hp & 85hp variants), 1.6L VTi (EP6), 2.0L (RFN - EW10J4, RFR - EW10A, RL4 - EW10DOHC), 2.0L HPi (RLZ - EW10D)

Diesel Engines:

1.4L HDi (8HX - DV4TD, 8HZ - DV4TED4), 1.6L HDi (9HZ - DV6TED4, 9HX - DV6ATED4), 2.0L HDi (RHY - DW10TD, RHZ - DW10ATED, RHT - DW10BTED, RHM - DW10ATED4)

Performance General

Horsepower Range:

Approximately 70 hp to 180 hp depending on engine variant.

Torque Range:

Approximately 130 Nm to 320 Nm depending on engine variant.

Fuel System

Injection Type:

Multi-point fuel injection (MPI) for naturally aspirated gasoline, Direct Injection (GDI/HPi) for specific variants, Common Rail Direct Injection (CRDi) for diesel engines.

Cylinder Count

Cylinder Configurations:

Inline 4-cylinder

Engine Management

ECU System:

Bosch Motronic, Siemens, or Valeo engine control units depending on engine and year.

🔧 Transmission

Standard Transmission

Manual Gearboxes:

Examples include BE4R, MA5 gearboxes.

Optional Transmission

Automatic Gearboxes:

Example: AL4 (4-speed automatic transmission) with Tiptronic functionality on certain models.

Features

Clutch Type:

Hydraulically operated single dry plate clutch.

📐 Dimensions

Exterior General

Body Styles:

3-door hatchback, 5-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet).

Length Approx:

4270 mm (Hatchback), 4496 mm (SW), 4448 mm (CC).

Width Approx:

1762 mm (excluding mirrors).

Height Approx:

1476 mm (Hatchback), 1520 mm (SW), 1400 mm (CC).

Weights

Curb Weight Range:

Approximately 1200 kg to 1500 kg, depending on body style and engine.

Gross Vehicle Weight Rating Gvwr:

Specified per model, generally around 1700-1900 kg.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (achieved by original 307 models)

Active Features

Standard on most models, often with EBD and Brake Assist.

Esp Asr:

Optional or standard on higher trims/later models (Electronic Stability Program, Anti-Slip Regulation).

Passive Features

Airbags:

Driver, front passenger, side airbags, and curtain airbags depending on trim and market.

Seatbelts:

Three-point seatbelts with pretensioners and force limiters.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD players, optional CD changer, possibly with steering wheel controls. Later models may feature basic color screen displays.

Driver Assistance

Cruise Control:

Available on many models, especially higher trim levels.

Parking Sensors:

Optional rear parking sensors were available.

Connectivity

Bluetooth:

Optional for hands-free calling on later models.

Comfort Features

Climate Control:

Manual or automatic dual-zone climate control systems.

Lighting

Headlights:

Halogen projector headlights, optional Xenon HID headlights on some higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 15,000 km or 1 year, whichever comes first (refer to specific engine variant for exact details).

Oil Change Interval Diesel:

Typically 20,000 km or 1 year, whichever comes first (refer to specific engine variant for exact details).

Timing Belt Replacement:

Critical for many engine variants (e.g., EW and TU series), often at 120,000 km or 5 years. Diesel engines often use timing chains or specific interval belts.

Fluid Specifications

Engine Oil:

e.g., Total Quartz 7000/9000 SAE 5W-40, 0W-30, or 5W-30 meeting specific ACEA and API specifications (e.g., ACEA A3/B4, C2).

Coolant:

Peugeot/Citroen approved Long Life Coolant (e.g., GLS 2400 or equivalent) - typically a pink or blue OAT (Organic Acid Technology) antifreeze.

Brake Fluid:

DOT 4 (ISO 4925 Class 4) or DOT 5.1.

Transmission Fluid Manual:

API GL-4 SAE 75W-80 or 75W-90 gear oil.

Transmission Fluid Automatic Al4:

LT 71141 or a compatible ATF fluid meeting PSA specifications.

Known Issues

Diesel Particulate Filter Dpf:

Clogging and regeneration issues on HDi models, especially with short journeys.

Automatic Transmission Issues:

AL4 automatic gearbox can exhibit solenoid issues, clutch pack wear, and fluid degradation, leading to harsh shifting or 'limp mode'.

Electrical Faults:

Can suffer from BSI (Body System Interface) module issues, intermittent lighting problems, and sensor failures.

Suspension Components:

Wear in front wishbone bushings and rear axle bearings is common.

Coil Springs:

Front coil springs can fatigue and break over time.

📚 Vehicle History

Brand Heritage

Peugeot History:

Peugeot, a French automotive manufacturer with a history dating back to 1810, known for its innovative and driver-focused vehicles.

Model Evolution

307 Launch:

Launched in 2001 as a successor to the popular Peugeot 306, aiming to compete in the C-segment (compact family car) market.

307 Facelift:

Received a significant facelift in 2005 (T6 generation), with revised styling, improved interior materials, and updated technology.

Production

Production Period:

2001 - 2008 (original generation T5); 2005 - 2012 (facelifted generation T6, phased out in some markets by 2008 with the introduction of the 308).

Manufacturing Locations:

Primarily France (Sochaux, Mulhouse), but also assembled in other locations globally.

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

Peugeot 307 was the 'European Car of the Year' for 2002.

Ratings

Euro Ncap Child Safety:

Good ratings for child safety, contributing to its 5-star overall Euro NCAP score.