🏷️ Basic Information

Make:

Peugeot

Model:

405

Body Style:

Sedan (4-door), Estate/Wagon (5-door)

Chassis Code:

Type 157 (Sedan), Type 158 (Estate)

👋 Introduction

Market Position:

The Peugeot 405 was a prominent family car produced by PSA Peugeot Citroën, competing in the C-segment. It was known for its comfortable ride, distinctive styling (especially the 'Mi16' and 'T16' variants), and overall refinement for its era. It filled a crucial gap in Peugeot's lineup between the smaller 309 and larger 605.

Competitive Analysis:

Competed directly with vehicles like the Ford Sierra, Opel/Vauxhall Cavalier, Volkswagen Passat, Fiat Tipo, and Renault 21. Often lauded for its superior ride quality and handling characteristics compared to some rivals, particularly in its more sporting versions.

Key Features:

Ergonomic interior design, robust chassis, independent suspension all around, available with a range of petrol and diesel engines, including turbocharged and performance variants like the Mi16 and T16. Known for safety and comfort.

📋 Manual Details

Coverage Areas:

Introduction, Instrument Cluster, Entertainment Systems, Climate Controls, Lights, Driver Controls, Locks and Security, Seating and Safety Restraints, Driving, Customer Assistance, Reporting safety defects (U.S.only), Cleaning, Maintenance and Specifications, Engine compartment, Engine oil, Battery, Fuel information, Airfilter(s), Part numbers, Refill capacities, Lubricant specifications, Accessories

Page Count:

Estimated (Varies by specific edition, typically 150-300 pages for a comprehensive owner's manual)

Manual Type:

Owner's Manual

Language:

English

Format:

PDF

Compatible Operating Systems:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

Download Availability:

Instant Download

Shipping Cost:

None (Digital Download)

Features Highlight:

Tons of pictures and diagrams at your fingertips!!

Features Printability:

All pages are printable, enabling users to print specific sections for use at home, office, or repair shop.

Value Proposition Savings:

Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

Payment Methods:

All Major Credit/Debit Cards, PayPal

📖 Manual Coverage

Systems Covered:

Engine lubrication, Fuel system, Electrical system basics (battery), Lighting, HVAC, Audio/Entertainment, Security (locks, alarm), Restraint systems (seatbelts, airbags - if equipped), Driver controls and ergonomics, Exterior and interior cleaning, Basic maintenance procedures.

Procedures Included:

Checking engine oil, Checking/replacing battery terminals, Understanding dashboard indicators, Operating climate control, Headlight/taillight operation, Locking/unlocking doors, Seat adjustment, Fueling procedures, Basic cleaning advice, Location of fuses (implied), Refill capacities, Lubricant specifications.

Technical Depth:

User-focused, covering operation, basic checks, and preventative maintenance. Does not typically include in-depth diagnostic procedures, component removal/installation, or detailed electrical schematics found in service manuals.

Part Numbers Coverage:

The manual lists part numbers for common consumables and maintenance items like engine oil filters, air filters, fuel filters, spark plugs, and potentially some fluid types. Specific part numbers are crucial for ordering correct replacements.

Refill Capacities Coverage:

Detailed capacities for engine oil, coolant, brake fluid, power steering fluid (if equipped), windshield washer fluid, and transmission/differential fluid.

Lubricant Specifications Coverage:

Specifies recommended lubricant grades, specifications (e.g., API, ACEA), and viscosities for the engine, transmission, and other applicable mechanical components.

Accessories Coverage:

Information on factory-fitted or approved accessories, their operation, and basic care. This could include things like tow hooks, roof racks, or upgraded audio components.

Engine Compartment Coverage:

Identification of key components within the engine bay, such as the dipstick, oil filler cap, coolant reservoir, brake fluid reservoir, battery terminals, air filter housing, and fuse box locations.

Driving Coverage:

Guidance on proper driving techniques, understanding the gear shifter positions (for automatics), engine break-in procedures, and general advice for efficient and safe operation of the vehicle.

Locks And Security Coverage:

Operation of door locks (manual, central locking), ignition key functions, trunk/boot release, and any integrated security systems like an immobilizer or alarm (if factory fitted).

Seating And Safety Restraints Coverage:

Detailed instructions on adjusting front and rear seats, seatbelt operation and adjustment, child seat installation points (ISOFIX not present on early models), and the function and limitations of airbags (if equipped).

Instrument Cluster Coverage:

Explanation of all dashboard warning lights, gauges (speedometer, tachometer, fuel, temperature), odometer, trip meter, and any other indicators on the instrument panel.

Climate Controls Coverage:

Operation of the heating and ventilation system, air conditioning (if equipped), fan speed control, temperature adjustment, air recirculation, and vent selection.

Lights Coverage:

Operation of headlights (low/high beam), parking lights, turn signals, hazard lights, brake lights, fog lights (if equipped), and interior lighting.

Driver Controls Coverage:

Location and function of all controls accessible to the driver, including the steering wheel, gear shifter, handbrake, wipers, horn, and any steering column stalks.

Customer Assistance Coverage:

Information on what to do in case of breakdowns, emergency procedures, and contact information for Peugeot customer service or authorized repair centers.

Cleaning Coverage:

Recommendations for cleaning the interior and exterior of the vehicle, including specific advice for upholstery, carpets, glass, paintwork, and plastic/rubber trim. Guidance on avoiding damage during cleaning.

Reporting Safety Defects Coverage:

Specific instructions for US residents on how to report safety-related defects to the manufacturer and relevant government agencies (e.g., NHTSA).

Entertainment Systems Coverage:

Basic operation of the audio system, tuning radio stations, playing cassette tapes, and basic settings. If a CD player is present, its operation would also be covered.

Vehicle History Context:

The Peugeot 405 was a significant model that cemented Peugeot's reputation for excellent ride and handling in the family car segment. Its design influence from Pininfarina gave it a timeless aesthetic. It represented a strong contender against German and British rivals of its era.

Technical Depth Maintenance Coverage:

The manual provides sufficient detail for routine maintenance tasks, enabling owners to perform checks and fluid changes themselves, thus fostering a DIY approach to car care and saving costs.

Technical Depth Diagnostics Coverage:

Diagnostic coverage is limited to interpreting dashboard warning lights and understanding basic operational anomalies. It does not delve into advanced troubleshooting or fault code interpretation.

Technical Depth Repair Coverage:

Repair instructions are generally limited to very minor tasks like changing a bulb or replacing a fuse. Major mechanical or electrical repairs are beyond the scope of this owner's manual.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable (High-resolution scans or digitally generated, enabling clear reproduction)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine:

Range of inline-four petrol engines (e.g., 1.6L, 1.8L, 1.9L, 2.0L XU and EW series) and diesel engines (e.g., 1.9L naturally aspirated and turbo-diesel XD series).

Performance:

Varies significantly by engine. Base models ~70-100 hp. Performance variants like the 405 Mi16 (16-valve) produced around 160 hp, and the rally-bred 405 T16 (turbocharged, 4WD) produced over 200 hp. Torque figures also vary widely.

Fuel System:

Carburetor (early models, smaller engines) or Bosch L-Jetronic/K-Jetronic fuel injection for petrol engines. Indirect injection for diesel engines.

🔧 Transmission

Standard:

5-speed manual transmission

Optional:

3-speed or 4-speed automatic transmission (depending on market and engine)

Features:

Front-wheel drive standard. The T16 model featured an advanced electronically controlled all-wheel-drive system with viscous coupling.

📐 Dimensions

Exterior:

Length: ~4300-4400 mm, Width: ~1700 mm, Height: ~1400-1450 mm (Sedan). Estate versions are longer and taller.

Interior:

Good passenger space for its class, comfortable seating, well-laid-out dashboard.

Cargo:

Sedan trunk capacity typically around 450-500 liters. Estate version offers significantly more, with folding rear seats for expanded cargo volume.

Weights:

Curb weight typically ranges from ~1050 kg to ~1400 kg depending on body style, engine, and equipment.

🛡️ Safety Features

Ratings:

Euro NCAP ratings were not standardized in the early production years of the 405. However, it was considered a safe vehicle for its time, benefiting from a robust PSA platform. Certain markets may have had local safety assessments.

Active Features:

Four-wheel disc brakes (front ventilated) on higher trims, Anti-lock Braking System (ABS) available on select models/markets.

Passive Features:

Seatbelt anchorage points, collapsible steering column, reinforced safety cell. Airbags were optional or standard on later/higher trim models.

💡 Technology Features

Infotainment:

Basic analog radio with cassette player. Optional CD player on later models. Speakers integrated into doors and/or rear parcel shelf. Antenna is typically manually operated or power-operated.

Driver Assistance:

Very limited by modern standards. ABS was an option. No electronic stability control, traction control, or adaptive cruise control. Focus was on mechanical refinement and driver feedback.

Connectivity:

None by modern definition. Connectivity was limited to basic audio inputs (cassette). No USB, Bluetooth, or smartphone integration.

🔧 Maintenance

Service Intervals:

Typical intervals: Oil changes every 7,500-10,000 miles (or 12 months), timing belt replacement around 60,000 miles (critical for engine longevity), spark plugs and air filters based on mileage or time. Refer to manual for exact intervals based on engine and usage.

Fluid Specifications:

Engine Oil: Typically API SG/SH or higher, SAE 10W-40 or 5W-40 (cold weather). Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix. Brake Fluid: DOT 3 or DOT 4. Power Steering Fluid: ATF Dexron II/III (if applicable). Transmission Fluid: Manual gear oil (e.g., SAE 75W-90), Automatic transmission fluid (ATF DEXRON II/III). Washer Fluid: Water/washer fluid mixture.

Known Issues:

Common issues can include electrical gremlins (especially older wiring looms), issues with the fuel injection system (lambda sensor, injectors), wear in suspension components (bushings, ball joints), radiator/cooling system leaks, starter motor failures, and rust on older vehicles. The timing belt is a critical maintenance item; failure to replace it can cause catastrophic engine damage.

📚 Vehicle History

Brand Heritage:

Peugeot, a historic French automaker with a long lineage dating back to the 19th century, has consistently produced well-engineered and comfortable vehicles. The 405 followed the successful 404 and 405 models, carrying forward a reputation for quality and driving pleasure.

Model Evolution:

Launched in 1987 as a replacement for the Peugeot 305. It was praised for its Pininfarina-designed styling and sophisticated chassis. Significant variants included the 405 GR/SR, GTi, Mi16, and the extreme T16. It was also produced under license in various countries.

Production:

Produced from 1987 to 1992 in Europe, with production continuing in other markets like Iran (until present day under different names) and Egypt for longer periods. The 405 achieved significant sales success globally.