Target Audience:
Peugeot 405 owners, DIY enthusiasts, independent repair shops
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling self-sufficiency and cost savings.
Visual Aid:
Contains numerous detailed pictures and diagrams for clarity.
Licensing:
Unlimited use, never times out or expires.
Delivery Model:
Instant digital download upon payment.
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Engine Variants Covered:
All gasoline and diesel engine variants
Trim Levels Covered:
All trim levels
Estimated Page Count:
Extensive (exact number not specified, but described as 'tons of detailed pictures & diagrams')
Type:
Service Repair Workshop Manual
Powertrain:
Engine, Fuel System, Emission Control, Intake & Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft
Chassis:
Steering, Suspension, Brakes (including ABS)
Body And Interior:
Body, Heater, Air Conditioning, Automatic Climate Control
Electrical:
Electrical Systems, Wiring Diagrams, Supplemental Restraint System (SRS)
Maintenance:
Routine Maintenance, Tune-up Procedures, Valve Timing Procedures, Tensioner Adjustments, Tightening Torques, Timing Marks
Repair:
Engine Removal/Installation, Cylinder Head/Valve Train, Engine Block, Engine Lubrication, Clutch Replacement, Transmission Repair, Brake System Overhaul, Air Conditioning Service, Exhaust System Repair
Diagnostics:
Troubleshooting guides, component testing
Depth:
Comprehensive (A-Z repairs, mechanical and electrical, from basic maintenance to in-depth engine and transmission rebuilds)
Searchability:
Likely text-searchable within PDF reader
Printability:
Printable pages, allowing users to print specific sections
Binding:
Digital - N/A (user prints and binds if desired)
Paper:
Digital - N/A (user prints on desired paper type)
Engine Families:
TU, XU (gasoline and diesel)
Common Gasoline Engines:
1.6L (92 hp), 1.8L (104 hp), 2.0L (120 hp)
Common Diesel Engines:
1.9L (65-71 hp, naturally aspirated), 1.9L Turbo Diesel (90 hp)
Fuel Delivery:
Carburetor (early models), Multi-point Fuel Injection (MPI), Diesel Injection (direct or indirect)
Timing Belt Intervals:
Refer to manual for specific model/engine (typically 60,000-90,000 km or 4-5 years)
Manual Transmission:
5-speed manual (e.g., BE1, MA5)
Automatic Transmission:
4-speed automatic (e.g., AW30-43)
Clutch Type:
Hydraulically actuated single dry plate clutch
Manual Transmission Fluid:
GL-4 SAE 75W-90 or SAE 75W-80 (specifics in manual)
Automatic Transmission Fluid:
Dexron II/III or equivalent (specifics in manual)
Length:
Approx. 4,360 mm (sedan), 4,470 mm (estate)
Height:
Approx. 1,400 mm (sedan), 1,420 mm (estate)
Curb Weight:
Approx. 1,100 - 1,300 kg (depending on model and engine)
Gross Vehicle Weight:
Varies by model, consult manual
Crash Test Results:
Euro NCAP ratings not available for this era; generally considered robust for its time, especially with its Pininfarina styling and design.
Braking System:
Front ventilated discs, rear drums standard; optional ABS on higher trims/later models.
Steering System:
Rack and pinion, power steering available on most models.
Airbags:
Driver airbag optional or standard on later/higher trims; passenger airbag very rare or unavailable.
Seatbelts:
Front seatbelt pre-tensioners available on some models.
Audio System:
Factory fitted radio/cassette player, often with AM/FM and potentially CD compatibility on later models. Speaker configuration varies by trim.
ABS:
Optional Anti-lock Braking System (ABS) available on certain models, primarily front-wheel ABS.
Remote Locking:
Central locking available on higher trims, remote keyless entry less common or aftermarket.
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, depending on oil type and driving conditions (refer to manual for specific intervals).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on conditions.
Spark Plug Replacement:
Every 30,000-40,000 km for standard plugs, longer for iridium/platinum.
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40 (refer to manual for exact specification and capacity).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Common Faults:
Cooling system leaks (radiator, hoses), electrical gremlins (especially earth points), suspension wear (bushings, ball joints), exhaust system corrosion, oil leaks from engine seals, starter motor issues.
Diesel Engine Specifics:
Glow plug issues, injector pump wear, head gasket failures on higher-mileage engines.
Peugeot Legacy:
Peugeot has a long history of producing well-engineered and comfortable family cars, known for their ride quality and handling.
405 Development:
Designed by Pininfarina, the 405 was launched in 1987 as Peugeot's mid-size family car, replacing the 305. It was praised for its sharp styling and dynamic capabilities, winning the European Car of the Year award in 1988.
Facelift:
Received a facelift in 1992, with minor styling updates and improved interior features.
Production Period:
1987–1996 (Europe), production continued in other regions (e.g., Iran) for longer.
Manufacturing Locations:
France (Mulhouse), UK (Ryton), and licensed production in other countries.
European Car Of The Year:
Winner of the European Car of the Year award for 1988.
Car Magazine Reviews:
Widely praised by contemporary automotive press for its styling, handling, comfort, and practicality.
