Target Audience:
DIY enthusiasts, professional mechanics, automotive repair shops
Class Segment:
Mid-size family car (often classified as C-segment or D-segment depending on market perception).
Value Proposition:
Provides comprehensive, detailed, and easy-to-understand repair information for all 1987-1997 Peugeot 405 models, enabling users to perform all necessary service and repairs efficiently.
Ease Of Use:
Easy-to-read format with exploded views, diagrams, and step-by-step instructions for simplified repairs.
Completeness:
Covers every repair procedure with detailed illustrations, specifications, and procedures.
Reliability Focus:
Emphasis on maintaining the longevity and reliability of the Peugeot 405 through correct service and repair practices.
Engine Systems:
Engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emissions control
Transmission Systems:
Manual transmission, automatic transmission, clutch system, drivetrain components
Chassis Systems:
Suspension (front and rear), steering system, braking system (hydraulic, ABS if applicable), wheel alignment
Electrical Systems:
Wiring diagrams, lighting, instrumentation, starting and charging system, ignition, body electronics, fuses and relays
Bodywork And Interior:
Body panel removal and installation, interior trim, seats, glass, door mechanisms, HVAC system
Engine Management Systems:
Details on engine control units (ECUs), sensors, actuators, and diagnostic procedures for various engine management systems.
Climate Control HVAC:
Repair and maintenance of the heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling (where applicable).
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacement, tune-ups, belt replacement
Repair Procedures:
Step-by-step repair instructions for all major mechanical and electrical components, including detailed disassembly and reassembly
Troubleshooting:
Diagnostic procedures, common fault diagnosis, electrical troubleshooting guides
Overhauls And Rebuilds:
Complete engine rebuilds, transmission overhauls, component refurbishment
Body And Paint Repairs:
Guidelines for minor bodywork repairs, rust prevention, and potentially paint code information.
Wheel And Tire Service:
Information on tire pressures, wheel balancing, and alignment procedures.
Diagnostic Capability:
Advanced diagnostics with detailed specifications and procedures for accurate fault finding
Reconstruction Level:
Complete rebuild specifications for all major systems and components
Detail Level:
Step-by-step instructions, exploded views, diagrams, illustrations, and specifications for every repair
Torque Specifications:
Precise torque values for all critical fasteners, crucial for accurate reassembly of engines, transmissions, and chassis components.
Diagnostic Codes:
Information on diagnostic trouble codes (DTCs) if applicable to the later models with electronic engine management.
Wiring Diagrams:
Detailed electrical wiring diagrams for all major circuits and systems, crucial for electrical fault diagnosis.
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Visual Aids:
High-quality illustrations, diagrams, and pictures for clear understanding
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Variants Covered:
Likely covers XU series petrol engines (e.g., XU5, XU7, XU9, XU10) and potentially XUD series diesel engines, common in the 405 range. Specific engine codes would be detailed within the manual.
Diesel Engine Variants:
Includes naturally aspirated and turbocharged versions of the XUD diesel engines (e.g., XUD7, XUD9) known for their durability and fuel economy.
Typical Power Output:
Ranges from approximately 70 hp for early diesel models to over 120 hp for performance petrol variants (e.g., Mi16). Specific figures are within the manual.
Fuel Delivery Systems:
Carbureted (early models) and fuel injection (Bosch, Simca/Magneti Marelli) systems for petrol engines. Indirect injection for diesel engines.
Oil Change Interval:
Typically every 10,000-15,000 km or annually, depending on engine type and oil used. Specific interval detailed in manual.
Timing Belt Replacement:
Crucial for XU engines; generally recommended every 60,000-80,000 km or 5 years. Failure can cause catastrophic engine damage. Specific interval in manual.
Engine Oil Specification:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40. Consult manual for specific engine and climate conditions.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Peugeot coolant type (e.g., Type D) may be recommended. See manual.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Refer to manual for precise requirement.
Transmission Fluid:
GL-4 specification gear oil for manual transmissions (e.g., SAE 75W-80 or 75W-90). Automatic transmission fluid type specified for automatic gearboxes. Manual is essential for correct type.
Common Wear Items:
Front suspension components (ball joints, drop links), exhaust system, clutch, radiators, ignition coil packs (on later injection models).
Electrical Gremlins:
Wiring loom degradation, issues with central locking, power windows, and dashboard warning lights can occur due to age. Detailed troubleshooting in manual.
Peugeot Heritage:
Peugeot, a French automobile manufacturer with a long history dating back to 1810, known for its engineering, comfort, and driving dynamics.
Design Philosophy:
Designed by Pininfarina, the Peugeot 405 was known for its aerodynamic styling, comfortable ride, and engaging handling, often considered a benchmark in its class.
Production Period:
1987 - 1997 (in Europe). Extended production in other regions.
Manufacturing Locations:
Primarily France, with production also occurring in Iran (by Iran Khodro) and Egypt.
