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Download 1999 Polaris Repair Manual 340 440 500 600 700 800 PDF
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🏷️ Basic Information Identification Make: Polaris Model: Snowmobiles Year: 1999 👋 Introduction Market Position Positioning: Essential technical resource for 1999 Polaris snowmobile owners and independent repair shops. Provides factory-authorized procedures....
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类型: Snowmobile
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斯库: 56934
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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Snowmobiles
Year:
1999
👋 Introduction
Market Position
Positioning:
Essential technical resource for 1999 Polaris snowmobile owners and independent repair shops. Provides factory-authorized procedures.
Target Audience:
DIY enthusiasts, home mechanics, independent repair shops, and Polaris owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competition:
Directly competes with official Polaris service manuals and other aftermarket repair guides, offering a consolidated and instantly accessible solution.
Key Features
Features:
• Instant download availability
• Covers a wide range of 1999 Polaris models and engine displacements
• Comprehensive troubleshooting and repair procedures
• Factory specifications and diagrams included
• Suitable for both novice mechanics and experienced technicians
Troubleshooting Guide:
Advanced troubleshooting section with symptom-based diagnostics and solutions.
Factory Specifications:
Adherence to factory specifications ensures proper repair and optimal performance of the snowmobile.
📋 Manual Details
Coverage Areas
Covered Models:
• 1999 Polaris 340 DLX
• 1999 Polaris 600 XC SP
• 1999 Polaris 700 XC
• 1999 Polaris 340
• 1999 Polaris Sport Touring
• 1999 Polaris 700 XCR
• 1999 Polaris 500
• 1999 Polaris 600 RMK
• 1999 Polaris 600 XC
• 1999 Polaris 700 SKS
• 1999 Polaris Transport
• 1999 Polaris XLT Special
• 1999 Polaris 500 XC
• 1999 Polaris 700 RMK
• 1999 Polaris Super Sport
• 1999 Polaris XLT Classic
• 1999 Polaris 800 XCR
• 1999 Polaris 700 XC SP
• 1999 Polaris 500 RMK
• 1999 Polaris Trail RMK
• 1999 Polaris 340 Touring
• 1999 Polaris Wide Trak LX
• 1999 Polaris 440 XCR
• 1999 Polaris XLT Touring
• 1999 Polaris XCF
• 1999 Polaris Trail Touring
• 1999 Polaris Classic Touring
• 1999 Polaris 500 Classic
• 1999 Polaris 500 XC SP
• 1999 Polaris Sport
• 1999 Polaris Trail
Supplementary Manuals:
Includes supplementary manuals, indicating potential inclusion of specialized information such as electrical diagnostics or specific component breakdowns.
Page Count
Estimated Page Count:
Extensive (Typically 400+ pages for comprehensive snowmobile service manuals)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Systems:
• Engine (2-stroke, specific displacements)
• Fuel System (Carburetion, fuel pump, lines)
• Ignition System (CDI, spark plugs, coils)
• Cooling System (Typically liquid-cooled, radiator, thermostat)
• Drive System (Clutch system - primary and secondary, drive belt)
• Exhaust System
• Suspension (Front and rear suspension, shocks, springs)
• Steering System
• Braking System (Hydraulic disc brakes)
• Electrical System (Wiring harness, lighting, battery, starter)
• Chassis and Bodywork
• Track and Sled Components
Electrical System Details:
Detailed wiring diagrams, troubleshooting of lighting, ignition, starter motor, battery charging system, and handlebar controls.
Chassis And Bodywork Service:
Includes procedures for frame inspection, body panel repair/replacement, seat servicing, and running board maintenance.
Procedures Included
Procedures:
• Routine Maintenance (e.g., lubrication, adjustments)
• Troubleshooting Guides (Diagnostic flowcharts for common and uncommon issues)
• Component Removal and Installation
• Rebuild Procedures (e.g., engine top-end, clutches)
• Carburetor Tuning and Rebuilding
• Suspension Adjustments and Service
• Brake System Service
• Electrical System Diagnostics and Repair
• Clutch Inspection and Service
• Track and Suspension Component Service
Engine Rebuild Procedures:
Comprehensive overhaul instructions for engine components, including piston replacement, ring installation, cylinder honing, crankshaft inspection, and bearing replacement.
Drive Belt Replacement:
Detailed step-by-step instructions for removing and installing the drive belt, including proper tensioning and alignment checks.
Suspension Adjustment:
Instructions on adjusting front and rear suspension pre-load, damping (if applicable), and track tension for optimal riding characteristics.
Technical Depth
Depth:
Comprehensive, Factory-Level Detail. Covers from basic adjustments to complete overhauls and advanced diagnostics.
Suspension And Steering Service:
Detailed procedures for servicing front and rear suspension components, including shock absorber rebuilds/replacements, ball joint inspection, tie rod end service, and steering post adjustments.
Diagnostic Charts:
Extensive diagnostic flowcharts for diagnosing engine performance issues, electrical faults, and operational problems.
Torque Specifications:
Crucial torque values for engine components, chassis fasteners, and suspension mounting points will be detailed.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
PDF format typically allows for text searching, enabling quick access to specific information.
Platform Compatibility:
PDF files are universally compatible with Windows, macOS, Linux, and mobile devices.
Print Quality
Quality:
High Resolution, Clear Text and Diagrams for easy viewing and printing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Types:
• 2-stroke, liquid-cooled Polaris engines
• Displacement variants: 339cc, 439cc, 499cc, 597cc, 697cc, 790cc (approximate)
Engine Configurations:
Typically 2-cylinder, 2-stroke configurations for most displacements. Some larger models might feature triple-cylinder engines, though less common in the 340-800cc range for this year.
Cooling System Type:
Predominantly liquid-cooled, featuring radiators and fans for optimal operating temperatures. Some smaller displacement models might be fan-cooled.
Performance
Performance Data:
Specific horsepower and torque figures vary by engine displacement and model. Manual will contain precise specifications for each variant (e.g., typical output for a 600cc twin would be in the 90-110 hp range, depending on tune).
Fuel System
Fuel System Type:
Carbureted. Manual will detail specific carburetor models (e.g., Mikuni VM Series, Keihin), jetting, and tuning procedures for each engine variant.
Carburetor Specifications:
Manual will list specific carburetor sizes (e.g., 38mm, 40mm), bore, jet sizes (main jet, pilot jet, needle jet), and float bowl settings for each engine variant.
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris's P90 or P85 primary clutch and P-85/P-90 secondary clutch systems.
Optional
Optional Features:
Not applicable; CVT is standard across these models.
Features
Clutch Features:
Manual covers clutch calibration, belt replacement, roller inspection, spring and weight tuning for optimal performance across different riding conditions.
Clutch Maintenance Intervals:
Manual will specify intervals for checking clutch alignment, belt condition, and roller wear, often recommended every 500-1000 miles or annually.
📐 Dimensions
Exterior
General Dimensions:
Varied by model (e.g., RMK models typically longer and narrower for mountain riding, Trail models wider for stability). Manual will provide specific dimensions for each model where relevant to repair or adjustment.
Weights
Dry Weight:
Varies by model. Dry weights typically ranged from approximately 400 lbs to over 500 lbs for larger displacement or touring models. Manual may list specific weights for certain components or sub-assemblies.
Operational Weight:
Includes weight of fluids and fuel. Manual may provide specifications for a fully operational machine.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automotive crash ratings. Safety is addressed through proper maintenance of braking, steering, and suspension systems.
Active Features
Active Safety:
Emphasis on proper functioning of brakes, steering, and headlights. Manual will detail maintenance of these critical systems.
Passive Features
Passive Safety:
Design elements like operator hand warmers, throttle safety levers, and robust chassis construction. Manual will cover maintenance of these features.
💡 Technology Features
Infotainment
Infotainment Features:
Limited by modern standards. Primarily focused on basic instrumentation: speedometer, tachometer, odometer, engine temperature warning lights, and oil level indicator.
Driver Assistance
Driver Assistance Features:
None in the modern automotive sense. Safety and handling are dependent on operator skill and mechanical condition.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Intervals:
Typical intervals include: Oil/filter changes (if applicable to specific 2-stroke oil injection systems), spark plug checks/replacement, chaincase oil changes, track tension adjustments, and clutch inspections. Manual will provide detailed schedules for each model and component.
Clutch Inspection:
Recommend inspection of primary and secondary clutches every 500 miles or annually for wear, damage, and proper operation.
Fluid Specifications
Fluids:
• Engine Oil: Specific 2-stroke synthetic or semi-synthetic injection oil (e.g., Polaris VES Oil, various API TC certified oils).
• Chaincase Oil: Typically SAE 30 or 80W-90 gear oil, depending on specific application.
• Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid.
• Coolant: Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water.
Carburetor Cleaning Frequency:
Recommended annually or if performance issues arise due to fuel varnish buildup.
Spark Plug Recommendations:
Specific spark plug part numbers (e.g., NGK BR9ES, BR10ES) and gap specifications will be provided for each engine model.
Known Issues
Common Problems:
Common issues for this era of Polaris snowmobiles can include clutch wear (sheaves, rollers), carburetor issues (gumming, jetting), ignition system problems (stator, CDI), track lug wear, and potential for coolant leaks in liquid-cooled models. The manual will provide diagnostic steps and repair procedures for these.
Cooling System Maintenance:
Regular checks for coolant level and condition, flushing and refilling coolant every 2-3 years as per manual recommendations.
Track And Skid Maintenance:
Guidance on track inspection for wear and damage, skid frame maintenance, and lubrication points.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris is a long-standing American manufacturer renowned for its snowmobiles, with a history dating back to the 1950s. They are known for innovation and performance in the powersports industry.
Model Evolution
Evolution:
The 1999 lineup represented a mature generation of Polaris snowmobiles, building on successful chassis and engine designs. Models like the RMK (Ridgeline Mountain) focused on deep snow capability, while the XC and XLT series offered trail performance and luxury touring.
Chassis Development:
The 1999 models utilized Polaris's established chassis designs, often referred to as the 'Edge' or earlier generations, emphasizing a balance of rider comfort and performance.
Production
Production Details:
These models were manufactured at Polaris factories, primarily in Roseau, Minnesota. The 1999 model year saw continued refinement of their Liberty and Fusion engine platforms.