Target Audience:
Owners of 2003 Polaris 340, 500, 600, 700, 800cc snowmobiles, including Trail, Sport, Classic, Touring, and Widetrak LX models. Also beneficial for independent repair shops and service technicians.
Value Proposition:
Provides direct access to OEM-level repair and maintenance information, crucial for accurate diagnostics and efficient repairs, at a fraction of the cost of traditional printed manuals. Offers the convenience of instant digital access.
Content Highlight:
Factory authorized information, detailed diagrams, step-by-step procedures, troubleshooting flowcharts, specifications, and torque values.
Vendor:
ClassicCirculations.com
Source Claim:
Source for OEM Manuals and Factory Authorized Reprints
Covered Models:
2003 Polaris Widetrak LX, 2003 Polaris Sport Touring, 2003 Polaris Trail Touring, 2003 Polaris 340 Touring, 2003 Polaris 500 Classic Touring, 2003 Polaris 600 Classic Touring, 2003 Polaris 700 Classic Touring, 2003 Polaris 800 Classic Touring
Estimated Page Count:
Varies by specific model and engine, but typical OEM service manuals for this era are between 500-1000+ pages.
Type:
OEM Service/Repair Manual
Download Availability:
Instant Download after Payment
Engine Systems:
Engine removal and installation, engine specifications, lubrication and cooling systems, fuel system (carburetor tuning, fuel pump), intake and exhaust systems (silencers, pipes).
Drivetrain Systems:
Transmission, drive chain and sprockets, primary and secondary clutches, jackshaft, drive axle, bogie wheels, track system.
Electrical Systems:
Ignition system (CDI, ignition coils, stator), lighting system, starter system, battery, wiring diagrams, control modules (if applicable).
Chassis Suspension Steering:
Steering system (handlebars, tie rods, ski spindles), suspension components (shocks, A-arms, sway bars), skis, braking system (disc brakes, calipers, master cylinder).
Bodywork Cosmetics:
Body panels, seat, windshield, decals, headlights, taillights.
Maintenance:
Routine maintenance checks, lubrication points, belt inspection and replacement, spark plug replacement, air filter cleaning/replacement, coolant checks, track tension adjustment.
Repair Rebuild:
Complete engine overhaul (top and bottom end), clutch service, carburetor rebuild, brake caliper service, shock absorber rebuild/replacement, steering component replacement.
Troubleshooting:
Advanced troubleshooting guides for common issues, diagnostic procedures for electrical faults, engine performance problems, and drive system malfunctions.
Depth:
Comprehensive, covering everything from basic fluid checks and adjustments to complete engine teardown, transmission overhaul, and electrical system diagnostics. Designed for professional technicians and experienced DIY mechanics.
File Format:
Portable Document Format (PDF)
Printability:
High-resolution, suitable for printing individual pages or entire sections for workshop use. Optimized for clarity of diagrams and text.
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Text Search:
Searchable PDF for quick access to specific topics and procedures.
Usage Rights:
Lifetime Protection Policy if lost or damaged (as per seller's terms).
Engine Displacement Range:
340cc, 500cc, 600cc, 700cc, 800cc (Specifics vary by model variant, e.g., Liberty, Fuji-built engines).
Engine Configuration:
Typically 2-stroke, 2-cylinder, liquid-cooled or fan-cooled engines, depending on the model and displacement. Examples include the Polaris Liberty engine family.
Horsepower Range:
Varies by displacement, generally from ~60 HP for 340cc to ~140+ HP for 800cc models.
Torque Specifications:
Detailed torque specifications for all critical engine components will be provided within the manual.
Carburetor Details:
Information on specific carburetor models (e.g., Mikuni VM series), jetting, needle settings, and adjustment procedures.
Oil Mixture Ratio:
Details on oil injection systems or required pre-mix ratios for 2-stroke oil. Specific oil types will be recommended.
Coolant Type Capacity:
Specifications for coolant type (e.g., ethylene glycol-based) and system capacity, along with bleeding procedures.
Clutch System:
Primary (Drive) and Secondary (Driven) clutch service, including belt inspection, replacement, spring and roller maintenance, and calibration (weights, helix).
Gearbox Lubrication:
Specifications for gearbox oil type (e.g., SAE 75W-90 synthetic) and capacity for models with chaincase/gearbox.
Chain Case:
Maintenance and adjustment procedures for the drive chain if applicable (less common in this era's Polaris snowmobiles which primarily used clutches and drive belts).
Track Width Length:
Specifications for track width (e.g., 15 inches, 16 inches) and length will vary by model (e.g., Widetrak LX typically has a wider track).
Ski Stance Measurement:
Ski stance measurements for different models to ensure proper alignment and handling.
Dry Weight:
Dry weight specifications for each covered model will be detailed in the manual.
Brake Type:
Hydraulic disc brake system, including front and rear brake caliper service, master cylinder rebuild, and brake fluid type (DOT 4 recommended).
Headlight Taillight Specs:
Bulb types and specifications for headlights, taillights, and instrument cluster illumination.
Instrument Cluster:
Dash-mounted instrument cluster typically includes speedometer, tachometer, odometer, trip meter, and various warning lights (e.g., engine temp, low oil).
Engine Management:
CDI (Capacitor Discharge Ignition) unit for ignition timing control. Some models may have basic electronic monitoring for engine parameters.
Clutch Maintenance:
Recommended intervals for clutch inspection, belt replacement (typically every 1500-2500 miles or annually), and cleaning of clutch sheave surfaces.
Engine Tune Up:
Recommended intervals for spark plug replacement, air filter service, and carburetor cleaning/adjustment.
Track Adjustment:
Regular checks for track tension, especially after break-in or heavy use.
Engine Oil Type:
Specific 2-stroke synthetic oil recommended by Polaris for its clean-burning properties and engine protection. Examples include Polaris 2-Stroke Synthetic or similar API-TC rated oils.
Coolant Specification:
Antifreeze/coolant with a boiling point suitable for winter operation, typically a 50/50 mix of ethylene glycol and distilled water.
Brake Fluid Type:
DOT 4 brake fluid is commonly specified for Polaris hydraulic braking systems.
Clutch Wear:
Common wear items include drive belts, clutch rollers, and bushings. Clutch alignment is critical for belt life.
Engine Performance:
Carburetor icing in very cold or damp conditions, or plugged jets due to fuel quality can affect performance. Proper jetting for altitude and temperature is important.
Suspension Components:
Wear in A-arm bushings, ball joints, and shock seals can occur with heavy use. Ski alignment and spindle wear are also common checks.
Polarishistory:
Polaris Industries Inc. has a long-standing history in the powersports industry, founded in 1954, and is known for its innovation in snowmobile design and technology.
2003Lineup:
The 2003 lineup represented a mature stage of Polaris's offerings, with established chassis designs like the Edge chassis for many performance and touring models. The Classic Touring series was popular for longer rides, while the Widetrak LX emphasized utility and flotation.
Manufacturing Location:
Polaris snowmobiles were primarily manufactured in the United States, with key facilities in Minnesota and Iowa.
