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Polaris 700 RMK 2004 Factory Service Repair Manual

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The 2004 Polaris RMK 700 is a high-performance mountain snowmobile engineered for enthusiasts focused on deep snow riding. This model represents a mature iteration of Polaris's mountain chassis and Liberty...
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类型: Snowmobile
厂商:
斯库: 100609
Polaris 700 RMK 2004 Factory Service Repair Manual
The 2004 Polaris RMK 700 is a high-performance mountain snowmobile engineered for enthusiasts focused on deep snow riding. This model represents a mature iteration of Polaris's mountain chassis and Liberty engine technology, featuring a lightweight design, a long track for optimal flotation, and a powerful parallel-twin engine optimized for challenging terrain. Its RMK lineage is renowned for delivering strong performance and consistent capability in demanding mountain environments, making it a capable machine for riders seeking an exhilarating experience. This comprehensive factory service repair manual provides in-depth technical knowledge essential for maintaining, troubleshooting, and repairing your 2004 Polaris RMK 700. It covers all critical systems, including engine specifications, drivetrain, suspension, electrical, braking, fuel delivery, and steering. Detailed procedures for routine maintenance, advanced diagnostics, component disassembly, assembly, and rebuilds are included, ensuring you can maximize the performance and longevity of your snowmobile. This manual is an indispensable resource for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 700
Year:
2004
Vehicle Type:
Snowmobile
Codes
Chassis Code:
Not Specified (Typically internal Polaris designation)
Engine Code:
Not Specified (Typically internal Polaris designation for the 700cc Liberty engine)
👋 Introduction
Market Position
Segment:
High-performance mountain snowmobile
Target User:
Enthusiasts and owners focused on deep snow riding and performance.
Competitive Analysis
Key Competitors Era:
Ski-Doo Summit, Arctic Cat M-Series, Yamaha Mountain Max
Key Features
Rmk Design Philosophy:
Lightweight chassis, long track for flotation, powerful twin-cylinder engine optimized for mountain terrain.
Manual Value Proposition:
Provides in-depth technical knowledge for effective maintenance, troubleshooting, and repair, maximizing performance and longevity.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Factory Service & Repair
Page Count
Page Count Estimate:
Hundreds of Pages (Specific count not provided, but indicative of comprehensive coverage)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine specifications, disassembly, assembly, lubrication, cooling, fuel system, ignition system, exhaust system, engine troubleshooting
Drivetrain Systems:
Drive clutch, driven clutch, chaincase, drive axle, track system maintenance and adjustment
Suspension Systems:
Front suspension (IFS) components, rear suspension (skid frame) components, shock absorber service, alignment, and adjustments
Electrical Systems:
Wiring diagrams, lighting, ignition components, stator, battery, CDI unit, troubleshooting electrical faults
Braking Systems:
Brake caliper service, hydraulic system bleeding, brake pad replacement, brake disc inspection
Fuel Delivery Systems:
Carburetor identification, cleaning, rebuilding, jetting, fuel pump (if applicable), fuel lines
Steering Systems:
Handlebar assembly, steering post, tie rods, ski alignment and adjustment
Bodywork And Chassis:
Body panel removal, seat, windshield, tunnel, and chassis component inspection and service
Procedures Included
Maintenance Procedures:
Routine inspections, lubrication points, belt inspection and replacement, spark plug service, air filter cleaning/replacement
Troubleshooting Procedures:
Diagnostic flowcharts for common starting, running, and performance issues
Repair Procedures:
Step-by-step guides for component disassembly, repair, and reassembly
Rebuild Procedures:
Detailed instructions for engine and clutch overhauls
Technical Depth
Depth Level:
Comprehensive: Covers all aspects from basic maintenance to complete engine and component rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures and troubleshooting charts for pinpointing faults.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if produced from scanned factory documents or digital source.
Print Quality
Print Readability:
Designed for clarity, allowing for high-quality printing of individual pages or the entire document.
Binding Type
Binding Recommendation:
PDF format allows for custom printing and binding (e.g., spiral-bound, three-hole punched).
Paper Type
Paper Recommendation:
Recommended for printing on durable paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Polaris
Engine Model:
Liberty 700
Engine Configuration:
Liquid-cooled, 2-stroke, parallel-twin cylinder
Displacement:
698 cc (42.6 cubic inches)
Bore X Stroke:
72.5 mm x 85 mm (Nominal)
Compression Ratio:
Approx. 7.4:1 (Varies by specific tuning)
Performance
Horsepower Estimate:
Approx. 135-140 HP (At sea level, varies with altitude and tuning)
Torque Estimate:
Not Specified (High torque output suitable for mountain climbing)
Fuel System
Carburetor Type:
Mikuni VM34 or similar (Dual carburetors)
Fuel Type Recommendation:
87-91 octane unleaded gasoline (Check manual for precise octane rating and potential for higher octane depending on altitude and tuning)
Oil Injection:
Yes, Automatic Oil Injection System
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water recommended)
Oil Injection Type:
API-TC certified 2-stroke snowmobile oil
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 Drive Clutch and P-85 Driven Clutch
Gear Reduction:
Chaincase reduction, gear ratios specified in manual
Features
Clutch Tuning:
Extensive information on clutch calibration, weights, springs, and helix angles for various altitudes and riding conditions.
Chaincase Oil:
Specific gear oil type and viscosity (e.g., Polaris Chaincase Lube or equivalent) and capacity detailed in manual.
📐 Dimensions
Exterior
Track Length:
Typically 136 inches for RMK models of this era (confirm with specific chassis)
Track Width:
Typically 15 inches
Lug Height:
Often 2.25 inches or higher for mountain capability
Weights
Dry Weight:
Approx. 430-450 lbs (Varies slightly by configuration)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet applicable snowmobile safety standards of the era.
Active Features
Engine Braking:
Standard feature of the CVT system.
Passive Features
Kill Switch:
Emergency engine stop lanyard (kill switch).
Braking System:
Hydraulic disc brake.
💡 Technology Features
Infotainment
Dashboard Display:
Basic digital or analog gauges for speed, RPM, engine temp, fuel level (model dependent).
Driver Assistance
No Advanced Features:
Snowmobiles of this era did not feature advanced electronic driver assistance systems.
Connectivity
No Connectivity:
No integrated Bluetooth, GPS, or smartphone connectivity.
🔧 Maintenance
Service Intervals
Initial Break In:
Specific break-in procedures and mileage/time intervals outlined in the owner's manual and often detailed in the service manual for engine and clutch break-in.
Pre Ride Inspection:
Visual checks of track, suspension, controls, fuel, oil levels, and lights.
Annual Service:
Includes, but not limited to, spark plug replacement, carburetor cleaning, chaincase oil change, suspension grease points, and clutch inspection.
Clutch Maintenance:
Regular cleaning and inspection of clutch faces, rollers, and weights. Belt inspection for wear and proper tension.
Fluid Specifications
Coolant Capacity:
Approx. 2.5-3.0 quarts (Refer to manual for exact capacity).
Chaincase Oil Capacity:
Approx. 10-12 oz (Refer to manual for exact capacity).
Known Issues
Common Wear Items:
Drive belts (require periodic replacement), carbides, hyfax (wear rods), suspension bushings, and clutch components.
Potential Engine Concerns:
Proper cooling system maintenance is crucial. Carburetor tuning can be sensitive to altitude changes. Check for exhaust leaks.
Clutch Performance Issues:
Can include belt slippage, poor engagement/disengagement, or erratic shifting due to worn components or incorrect calibration.
📚 Vehicle History
Brand Heritage
Polaris Legacy:
Polaris Industries has a long-standing history in powersports, particularly with snowmobiles, known for innovation and performance.
Model Evolution
Rmk Lineage:
The RMK (Riding, Mountain, King) line has consistently been Polaris's flagship for mountain riding, evolving with longer tracks, lighter chassis, and more powerful engines.
2004 Rmk Significance:
Represents a mature iteration of Polaris's mountain chassis and Liberty engine technology, focused on delivering strong performance in deep snow conditions.
Production
Manufacturing Location:
USA (Typically Roseau, Minnesota for Polaris)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2004 RMK 700 are not readily documented, but the RMK series has consistently been recognized for its mountain prowess by industry publications and riders.
Ratings
Rider Reviews:
Generally positive for its deep snow capabilities and strong engine performance, with common feedback on clutch tuning importance.
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