Market Position:
Essential resource for owners and independent repair shops servicing Polaris Deep Snow snowmobiles from the 2005 model year. Provides OEM-level information for accurate and efficient maintenance and repair.
Competitive Analysis:
Directly sourced from the original manufacturer, this manual offers unparalleled accuracy and detail compared to aftermarket repair guides. Crucial for maintaining warranty integrity and optimal performance.
Key Features:
Factory-authorized procedures, detailed schematics, troubleshooting guides, maintenance schedules, torque specifications, and electrical system diagrams.
Diagrams And Illustrations:
Includes detailed exploded view diagrams, electrical schematics, and step-by-step photo-illustrations for critical procedures.
Models Covered:
Trail RMK, 600 RMK, 700 RMK, 800 RMK, 900 RMK, 600 Switchback, 800 Switchback
Page Count:
Not specified in product information, but typically hundreds of pages for factory service manuals.
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Engine Systems:
Engine disassembly, assembly, inspection, lubrication, cooling, fuel system, exhaust system, ignition system, starting system, charging system.
Drivetrain Systems:
Clutching (primary and secondary), drive chain, track system, suspension (front and rear), steering system.
Electrical Systems:
Wiring diagrams, lighting, instrumentation, ignition switch, battery, starter motor, stator, CDI unit.
Chassis And Body:
Chassis inspection, tunnel repairs, seat assembly, handlebar assembly, plastics, decals, skis.
Braking System:
Hydraulic disc brake system maintenance, fluid type (DOT 4), bleeding procedures, pad replacement, caliper service.
Suspension System:
Front and rear suspension component inspection, shock absorber service, ski alignment, track alignment, and lubrication points.
Cooling System:
For liquid-cooled models: radiator, water pump, thermostat operation, coolant flow, and service procedures. For fan-cooled models: fan and shroud integrity.
Maintenance Procedures:
Scheduled maintenance, pre-ride inspections, oil changes, filter replacements, chain adjustments, spark plug replacement, cleaning and lubrication.
Repair Procedures:
Complete engine rebuilds, transmission servicing, clutch tuning, suspension repairs, steering component replacement, electrical diagnostics and repair.
Troubleshooting Guidance:
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting for engine, electrical, and chassis issues.
Carburetor Service:
Detailed instructions for disassembling, cleaning, inspecting, and reassembling carburetors (likely Mikuni VM series). Jetting specifications and pilot screw adjustments are included.
Ignition System Diagnostics:
Testing of ignition coil resistance, spark plug condition, stator output, and CDI module function using multimeters and specialized testers.
Technical Depth:
Comprehensive. Covers routine maintenance to complex component overhauls and diagnostics.
Diagnostic Tools:
Information on required specialized tools and measurement devices for accurate diagnosis and repair (e.g., compression tester, multimeter, torque wrench).
File Format:
PDF (Portable Document Format)
Searchability:
Fully indexed and searchable PDF for quick information retrieval. Ability to search by keywords, component names, or procedures.
Print Quality:
High resolution, suitable for printing specific sections or the entire manual. Designed for clarity of diagrams and text.
Printability:
Allows users to print specific pages or sections for use in a workshop environment. Designed for clarity of diagrams and text, even when printed.
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Engine Options:
Likely includes Liberty two-stroke engines: 597cc (600), 700cc (700), 794cc (800), and 899cc (900) variants. Specific engine designations (e.g., carbureted, VES) will be detailed within the manual.
Engine Type:
Two-stroke, reed valve induction (typical for Polaris Liberty engines of this era).
Performance Data:
Horsepower, torque, and specific performance tuning recommendations for each engine variant are detailed in the manual.
Fuel System Type:
Primarily carbureted for the 2005 model year. Manual will cover carburetor identification, adjustment, cleaning, and rebuild procedures.
Carburetor Details:
Specific carburetor models (e.g., Mikuni VM34/38) and their jetting specifications, needle settings, and float bowl adjustments for various altitudes and temperatures.
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85 primary and P-90 secondary clutches for most models. The manual will cover clutch inspection, service, and adjustment.
Optional Features:
N/A for this model year and type of vehicle, as CVT is standard.
Clutch Service:
Detailed instructions for primary and secondary clutch removal, inspection for wear, spring replacement, weight adjustment, and engagement/disengagement RPM specifications.
Service Intervals:
Detailed service schedules for mileage or operational hours, covering lubrication, inspections, filter changes, and component wear checks. Examples: chaincase oil change every 100 hours, spark plug inspection every 50 hours.
Engine Oil:
Specific viscosity and type of 2-stroke synthetic oil required (e.g., Polaris VES Synthetic 2-Stroke Oil). Capacity will be specified.
Chaincase Oil:
Designated chaincase lubricant type and capacity (e.g., Polaris Chaincase Lube).
Coolant:
For liquid-cooled models, specific coolant mixture and capacity will be detailed.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Common Issues:
The manual will often provide insights into common wear items or potential issues prevalent for this model year, such as clutch belt wear, track tension adjustments, and carburetor synchronization.
Brand Heritage:
Polaris Industries is a long-standing American manufacturer renowned for its innovation in powersports vehicles, including snowmobiles, ATVs, and motorcycles. Established in 1954.
Model Evolution Rmk:
The RMK (Rocky Mountain King) line is Polaris's flagship deep snow and mountain-specific series, emphasizing performance, handling, and rider-forward ergonomics for conquering challenging terrain.
Model Evolution Switchback:
The Switchback model offers a more versatile, crossover design, blending the deep snow capabilities of the RMK with on-trail comfort and agility.
Production Years:
The 2005 model year represents a significant iteration of Polaris's deep snow platform, building upon previous advancements.
