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2006-2008 Polaris Snowmobile FS FST Repair Manual

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The Polaris FS FST, a performance and trail snowmobile from the first generation FS Series, was produced between 2006 and 2008. This model features a turbocharged 4-stroke engine, an advanced...
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类型: Snowmobile
厂商:
斯库: 154374
2006-2008 Polaris Snowmobile FS FST Repair Manual
The Polaris FS FST, a performance and trail snowmobile from the first generation FS Series, was produced between 2006 and 2008. This model features a turbocharged 4-stroke engine, an advanced suspension system, and a comfortable rider position, making it well-suited for trail riding and touring. Known for its robust engineering and reliable performance, the FS FST offered a compelling blend of power and efficiency for its era, distinguishing itself with its turbocharged Cleanfire FST 700 engine and capable chassis. This comprehensive service manual provides in-depth information for the Polaris FS FST snowmobile, covering model years 2006, 2007, and 2008. It details essential maintenance procedures, diagnostic troubleshooting guides, and step-by-step repair instructions for all major systems, including the engine, drivetrain, chassis, suspension, and electrical components. With over 700 pages of content, this manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their Polaris FS FST for peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
FS FST
Model Variant:
FS FST
Type:
Snowmobile
Generation
Generation:
First Generation FS Series
Codes
Chassis Code:
FS Platform
👋 Introduction
Market Position
Market Segment:
Performance/Trail Snowmobile
Target Audience:
Snowmobile enthusiasts, DIY mechanics, service technicians
Competitive Analysis
Competitive Models Era:
Arctic Cat F-Series (e.g., F1000), Ski-Doo Renegade/Summit (e.g., MXZ 600 H.O. SDI), Yamaha Vector/Apex
Key Features
Vehicle Key Features:
Turbocharged 4-stroke engine, comfortable rider position, advanced suspension system for its time, capable for trail riding and touring
Manual Key Benefit:
Empowers owners and technicians with the knowledge to perform comprehensive maintenance and repairs, reducing reliance on costly dealer services
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008
Models Covered:
Polaris FS FST
Page Count
Estimated Page Count:
700+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Indy 700 Cleanfire 4-stroke, lubrication, cooling, fuel injection, ignition, exhaust, starting system, charging system
Drivetrain Systems:
CVT (Continuously Variable Transmission) clutch operation and adjustment, chaincase, reverse gear, drive axle, driven axle
Chassis And Suspension:
Front suspension (IFS), rear suspension (pro-ride/pro-action), steering system, skis, track, chassis components
Electrical Systems:
Wiring diagrams, lighting, instrumentation, battery, starter, alternator, sensors, EFI control module
Bodywork And Controls:
Body panels, seat, handlebars, controls, brakes, throttle, windshield
Procedures Included
Maintenance Procedures:
Regular inspection, lubrication, filter changes, belt inspection/replacement, fluid level checks and changes
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair Procedures:
Step-by-step instructions for engine teardown and reassembly, transmission overhaul, suspension component replacement, electrical component repair
Adjustment Procedures:
Carburetor/throttle body synchronization, clutch alignment, suspension settings, chain tension adjustment
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and drivetrain rebuilds, including detailed torque specifications and clearances
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Readability:
High resolution for clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, turbocharged, DOHC, 3-cylinder
Engine Model:
Cleanfire FST 700
Displacement:
698 cc (42.6 cu. in.)
Bore X Stroke:
72.0 mm x 58.7 mm
Performance
Horsepower Estimate:
Approx. 140-150 hp (Factory Turbocharged)
Torque Estimate:
High mid-range torque due to turbocharger
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 91 octane (or higher) recommended
Lubrication
Oil Type:
Synthetic 4-stroke engine oil (e.g., Polaris Synthetic 2W-40 or equivalent meeting JASO MA specifications)
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water recommended)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission)
Clutch System:
Polaris P-85 Drive Clutch and TEAM LWT Driven Clutch
Optional
Optional Gear Ratios:
N/A (CVT provides variable ratios)
Features
Chaincase Fluid Type:
SAE 80W-90 GL-4 Gear Lubricant (e.g., Polaris Synthetic Gearcase Lubricant or equivalent)
Reverse Gear:
Standard, engaged via handlebar lever
📐 Dimensions
Exterior
Overall Length:
Variable depending on track length, typically around 120-125 inches
Overall Width:
Variable, typically around 48 inches
Weights
Dry Weight Estimate:
Approx. 550-600 lbs
Ski Stance:
Adjustable, typically 42.5 inches
🛡️ Safety Features
Ratings
Safety Certifications:
Meets applicable EPA and CARB emissions standards (for sale regions)
Active Features
Braking System:
Hydraulic disc brake with perforated rotor, caliper mounted on drive axle
Lighting:
Halogen headlights, LED taillight/brakelight
Passive Features
Rider Ergonomics:
Adjustable handlebars, comfortable seating position, hand warmers, thumb warmer
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, tachometer, fuel level, coolant temperature, clock, odometer, trip meter, and diagnostic indicators
Driver Assistance
Electronic Fuel Injection:
Provides precise fuel metering for optimal performance, fuel economy, and emissions control across varying temperatures and altitudes.
Turbocharger System:
Boosts engine power and torque, offering enhanced acceleration and top-end speed, particularly at higher elevations.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) capabilities for reading fault codes via a diagnostic tool.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 1,000-1,500 miles or annually
Spark Plug Replacement:
Refer to manual; typically every 2,000-3,000 miles or annually
Clutch Inspection:
Regular inspection of belt and clutch surfaces; check secondary spring and roller condition annually or every 500 miles
Chaincase Oil Change:
Refer to manual; typically every 2,000-3,000 miles or every 2 years
Fluid Specifications
Engine Oil Capacity:
Refer to manual; approximately 4.5 quarts (4.26 liters) with filter
Cooling System Capacity:
Refer to manual; approximately 7.0 quarts (6.6 liters)
Chaincase Oil Capacity:
Refer to manual; approximately 12 fl oz (355 ml)
Known Issues
Common Wear Items:
Drive belt wear/cracking, clutch rollers and buttons, suspension bushings, exhaust pipe gaskets
Turbocharger Maintenance:
Proper cool-down procedures are critical; potential for oil leaks or turbo wear with high mileage or neglect
Efi System Considerations:
Injector cleanliness, sensor functionality (e.g., MAP, TPS), throttle body cleanliness
📚 Vehicle History
Brand Heritage
Brand Origin:
Polaris Industries, founded in 1954, Roseau, Minnesota
Brand Focus:
Snowmobiles, ATVs, UTVs, Powersports vehicles
Model Evolution
Fs Series Introduction:
The FS series represented Polaris's push into the modern 4-stroke snowmobile market, aiming for improved fuel efficiency and cleaner emissions compared to 2-strokes.
Fst Positioning:
The FST model was positioned as a premium, turbocharged trail and touring snowmobile, offering significant power and torque with the benefits of a 4-stroke engine.
Production
Production Period:
2006-2008
Manufacturing Location:
Polaris Manufacturing Facilities, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2006-2008 FS FST model are not widely documented, Polaris models from this era were generally well-regarded for their performance and innovation in the 4-stroke segment.
Ratings
Consumer Satisfaction:
Polaris models typically received positive reviews from consumers for their power and handling, though early 4-stroke turbo systems required diligent maintenance.
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