This manual covers the Polaris Indy 550 snowmobile, including its various models such as the Indy, Indy 144, Indy Voyager, Indy LXT, Indy Adventure X2, Indy Voyageur 144, Indy Voyageur 155, Indy Adventure 144, and Indy Adventure 155, for the production years 2014, 2015, and 2016. Built on the Pro-Ride platform, the Indy 550 is recognized for its versatility and capability, offering a reliable and enjoyable experience for trail riding and utility use. Polaris has a strong heritage in snowmobile innovation, and the Indy line has consistently represented accessibility and performance, making these models a popular choice for riders seeking dependable winter transportation and recreation.
This comprehensive factory service manual provides detailed information essential for the maintenance and repair of your Polaris Indy 550. It covers all major systems, including the engine, exhaust, fuel system, final drive, brake systems, PVT system, steering, suspensions, chassis, battery, and electrical systems, complete with wiring diagrams. Inside, you will find step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, diagnostic information, and component replacement instructions. This manual is designed to assist owners, independent repair shops, and technicians in keeping their snowmobiles in optimal condition, offering professional-grade repair knowledge to ensure longevity and performance.
Model Variants:
Indy, Indy 144, Indy Voyager, Indy LXT, Indy Adventure X2, Indy Voyageur 144, Indy Voyageur 155, Indy Adventure 144, Indy Adventure 155
Model Years Covered:
2014, 2015, 2016
Target Audience:
DIY enthusiasts, independent repair shops, and Polaris owners seeking to perform their own maintenance and repairs.
Value Proposition:
Offers professional-grade repair information at a significantly lower cost than authorized dealer labor rates. Provides comprehensive coverage often sought by advanced DIYers.
Manual Highlights:
Factory original content, detailed step-by-step instructions, exploded views, extensive electrical and wiring diagrams, comprehensive system coverage.
Geographic Coverage:
North America (typical for Polaris manuals)
Model Coverage:
Comprehensive coverage for all listed 2014-2016 Polaris 550 Indy variants.
Type:
Factory Service Manual / Repair Manual
Major Systems:
Engine, Exhaust, Fuel System, Final Drive, Brake Systems, PVT System (Polaris Variable Transmission), Steering, Suspensions, Chassis, Battery, Electrical Systems, Wiring Diagrams.
Repair And Maintenance:
Step-by-step repair procedures, routine maintenance, troubleshooting, diagnostics, component replacement, adjustments, and overhauls.
Depth:
Comprehensive, covering everything from basic maintenance to complex engine and electrical diagnostics and repair. Includes exploded views.
PDF Quality:
High-resolution, allowing for clear viewing and printing. Likely contains searchable text for efficient navigation.
Printability:
Printable, allowing users to print the entire manual or specific sections for on-site use.
Suggested Binding:
3-ring binder (as suggested by seller for easy reference).
User Choice Paper:
User can choose paper type based on printing needs (standard, laminated for durability).
Engine Type:
2-stroke, liquid-cooled, parallel twin (assumed based on Polaris 550 designation)
Engine Displacement:
544cc (common for Polaris 550 engines)
Horsepower Range:
Typically in the 50-60 HP range for this engine series, though specific tuning may vary by model year and variant.
Fuel Delivery:
Carbureted (likely Mikuni VM series, e.g., VM34/36 or similar, but specific carburetor types will be detailed in the manual).
Fuel Type:
Unleaded gasoline
Ignition System:
CDI (Capacitor Discharge Ignition)
Transmission Type:
CVT (Continuously Variable Transmission) - Polaris Automatic Variable Transmission (PVT)
Clutch System:
Primary (Drive) and Secondary (Driven) clutches, including belt inspection, replacement, and calibration procedures.
Gearing:
Variable ratio via CVT, with detailed information on sheave maintenance and roller/slider inspection.
Track Length Variants:
Common track lengths include 144 inches and 155 inches, as indicated by model names.
Dry Weight:
Dry weight varies by specific model configuration, but typically around 450-550 lbs (204-250 kg).
Braking System:
Hydraulic disc brake system. Manual will cover brake pad replacement, fluid bleeding, and caliper service.
Chassis Design:
Pro-Ride chassis designed for rider comfort and control, with information on suspension setup and adjustments.
Dashboard Display:
Likely a digital or analog/digital combination gauge cluster displaying speed, RPM, fuel level, engine temp, and diagnostic indicators. Manual will detail gauge functions and troubleshooting.
Engine Management:
Basic electronic ignition timing, but the manual will detail CDI module diagnostics and related sensors.
Initial Service:
Break-in service typically around 20-50 hours or 300-500 miles, including belt and chaincase oil check/change.
Regular Maintenance:
Annual or per-hour maintenance including spark plug inspection/replacement, coolant checks, track tension adjustment, and lubrication.
Engine Oil:
Specific 2-stroke oil injection oil and chaincase lubricant type will be detailed. Chaincase oil typically SAE 80W-90 or 0W-30 synthetic for low temps, but manual will specify.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Manual will provide exact type and capacity.
Common Wear Items:
Drive belt wear, suspension bushings, track lugs, carbides, spark plugs. Manual will provide inspection procedures and replacement part numbers.
Troubleshooting Guidelines
Diagnostic Sections:
Dedicated sections for troubleshooting common problems related to starting, engine performance, electrical systems, and driveline.
Polarisfamily:
Polaris has a long-standing reputation in the snowmobile industry, known for innovation and performance since its inception.
Indy Lineage:
The Indy nameplate has been a staple for Polaris, representing versatility and accessibility, evolving through various engine and chassis platforms.
Manufacturing Location:
Typically manufactured in North America (USA/Canada) for Polaris vehicles.
Brand Reputation:
Polaris snowmobiles are generally well-regarded for their performance, comfort, and durability within their respective classes. The Indy 550 is positioned as a versatile, capable trail and utility snowmobile.
