🏷️ Basic Information

Make:

Polaris

Model:

Magnum 330 2x4

Year:

2004

Model Variant:

2x4

Oem Part Number Prefix:

A04

Model Code 1:

A04CB32AA

Model Code 2:

A04CB32FC

Hds Variant Designator:

HDS

👋 Introduction

Target Audience:

Owners of 2004 Polaris Magnum 330 2x4 ATVs performing home maintenance and repairs

Value Proposition:

Provides essential OEM part information for cost-effective maintenance and repair, empowering DIY enthusiasts.

Manual Strength:

Detailed exploded views and precise OEM part numbers are critical for accurate component replacement.

Diy Support:

Designed to support the 'ideal machine for maintenance and repair at home' philosophy for ATVs.

📋 Manual Details

Manual Focus:

Parts Identification and Breakdown

Total Pages:

52

Type:

Parts Manual

Language:

English

Format:

PDF Download

Printable:

Yes (selective printing)

📖 Manual Coverage

Powertrain Components:

Engine mounting, cooling system, exhaust system, fuel tank, oil tank, air box, drive clutch, driven clutch, clutch cover, gearcase, gear selector, piston, crankshaft, crankcase, cylinder, oil pump, magneto, recoil starter, carburetor

Chassis And Body:

Front cab, rear cab and seat, rear rack mounting, decals, front rack and bumper mounting, steering post, handlebar and headlight pod, A-arm/strut mounting, center tightener, swing arm/shock mounting, front drive, front tightener, front strut, CV joint – BTB

Braking System:

Front brake, rear brake, gearcase/brake and chain cover mounting

Controls And Electrical:

Controls -- throttle asm./cable, controls – master cylinder/brake line, electrical/taillight

Wheels And Tires:

Front wheel, rear wheel drive

Part Identification:

Detailed exploded diagrams for all major assemblies

Part Number Reference:

Comprehensive part number index

Maintenance Reference:

Facilitates identification of parts for routine maintenance tasks

Repair Support:

Assists in identifying correct replacement parts for repairs

Depth:

Component-level part identification and OEM part numbers

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Likely text-searchable, aiding quick lookups

Printing Flexibility:

Allows users to print only necessary pages

Binding:

Not applicable (digital download)

Paper Recommendation:

Standard printer paper (user dependent)

⚙️ Engine Specifications

Engine Type:

Air-cooled, 4-stroke

Engine Displacement:

330cc (approximate)

Engine Configuration:

Single-cylinder

Horsepower Estimate:

Typically in the 20-25 HP range for this class (specific data not in product info)

Torque Estimate:

Adequate for utility and trail riding (specific data not in product info)

Fuel Delivery:

Carburetor (specific model detailed in manual)

Fuel Type:

Unleaded gasoline

Oil Type Recommendation:

Refer to specific Polaris service manual; typically SAE 10W-40 motorcycle or ATV specific oil

Ignition System:

CDI (Capacitor Discharge Ignition), magneto ignition system components detailed

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

2WD (2x4)

Clutch System:

Includes detailed diagrams for primary (drive) and secondary (driven) clutches

Gearcase:

Detailed parts breakdown for the gearcase and drive components

Gearcase Oil Type:

Refer to specific Polaris service manual; typically specialized gear oil or transmission fluid

📐 Dimensions

General Form Factor:

All-Terrain Vehicle (ATV)

Dry Weight Estimate:

Around 550-600 lbs (specific data not in product info)

Payload Capacity Estimate:

Sufficient for a rider and cargo (specific data not in product info)

🛡️ Safety Features

Atv Safety Standards:

Designed to meet industry safety standards for ATVs of its era.

Braking System Type:

Hydraulic disc brakes (front and rear) are implied by master cylinder and brake line components listed.

Handlebar Design:

Standard ATV handlebar with controls for throttle and braking.

💡 Technology Features

Infotainment System:

Not applicable; basic utility ATV with focus on function.

Driver Assistance Features:

None; focus is on mechanical operation.

Connectivity Features:

Not applicable.

🔧 Maintenance

Oil Change Interval Recommendation:

Typically every 100 hours or annually; refer to a dedicated service manual for precise intervals.

Spark Plug Replacement Interval:

Recommended replacement at intervals specified in the service manual, often around 100-200 hours or annually.

Air Filter Maintenance:

Regular inspection and cleaning/replacement is crucial, especially in dusty conditions. Part number for air box and filter available.

Drive Belt Inspection:

Regular inspection for wear and proper tension is recommended as per service manual guidance.

Coolant Type:

Antifreeze/coolant (typically ethylene glycol based) for liquid-cooled engines. This model is stated as air-cooled, so this section is less relevant unless a specific cooling component is misidentified.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (check specific service manual for exact type).

Common Wear Items:

CV boots, brake pads, drive belts, and suspension components are common wear items on ATVs of this age and type.

Carburetor Cleaning:

Periodic cleaning and adjustment of the carburetor may be required to maintain optimal performance.

Included Tools:

The manual lists a 'TOOL KIT', indicating basic tools or accessories may have been supplied with the ATV.

📚 Vehicle History

Manufacturer Reputation:

Polaris is a long-standing manufacturer of powersports vehicles, known for ATVs and snowmobiles.

Magnum Series Context:

The Magnum line was a popular utility ATV series from Polaris, often featuring a balance of performance and comfort.

Model Production Years:

The Magnum 330 was produced across several years in the early to mid-2000s, with 2004 being a specific iteration.

🏆 Awards & Recognition

Atv Design Awards:

No specific awards mentioned in product data, but Polaris ATVs have historically been well-received in utility segments.