The 2008 Phoenix Sawtooth is a capable all-terrain vehicle designed for versatile trail riding and recreational use. Building on a reputation for robust powersports vehicles, this model offers a balance of performance, comfort, and durability. Key features include its Independent Rear Suspension (IRS) for enhanced ride quality and traction, a reliable shaft drive system, and a powerful 299 cc liquid-cooled engine. Positioned within the competitive mid-size sport/utility ATV segment, the Phoenix Sawtooth was engineered to provide an engaging off-road experience, making it a noteworthy option for enthusiasts seeking dependable performance on various terrains.
This comprehensive factory service manual provides detailed information essential for the maintenance and repair of your 2008 Phoenix Sawtooth ATV. It covers a wide array of systems, including the engine, fuel, ignition, cooling, drivetrain, suspension, brakes, steering, and electrical systems. Within its pages, you will find step-by-step procedures for scheduled maintenance, routine inspections, component removal and installation, troubleshooting, and complete overhauls. This manual is an invaluable resource for owners and technicians alike, offering the technical specifications, diagnostic guidance, and repair instructions necessary to keep the vehicle in optimal operating condition and ensure its longevity.
Vehicle Type:
ATV (All-Terrain Vehicle)
Vin Code:
Polaris VINs typically start with 4US
Market Position:
The Polaris Phoenix Sawtooth was positioned as a capable and versatile sport/utility ATV, offering a balance of performance and comfort for trail riding and recreational use. It competed in a segment with models from Yamaha, Honda, and Suzuki.
Competitive Analysis:
Competed against models like the Yamaha Wolverine, Honda FourTrax, and Suzuki King Quad in the mid-size sport/utility ATV category. Key selling points included its independent rear suspension (IRS) and robust Polaris drivetrain.
Key Features:
Independent Rear Suspension (IRS) for improved ride comfort and traction, shaft drive, powerful engine for its class, comfortable seating, and robust build quality typical of Polaris ATVs.
Coverage:
Comprehensive service and repair information for the 2008 Polaris Phoenix Sawtooth ATV.
Page Count:
Estimated 500-700 pages (typical for a full factory service manual).
Manual Type:
Factory Service Manual (FSM), Repair Manual.
Systems:
Engine (disassembly, assembly, tuning, lubrication), Fuel System (carburetor, fuel lines), Ignition System, Cooling System, Drivetrain (transmission, drive shafts, differentials), Suspension (front and rear), Brakes (hydraulic system, calipers, master cylinder), Steering System, Electrical System (wiring diagrams, charging system, lighting), Frame and Bodywork, Chassis components, Clutch, Exhaust System, Wheels and Tires.
Procedures:
Scheduled maintenance, routine inspections, detailed troubleshooting guides, diagnostic procedures, component removal and installation, repair instructions, overhaul procedures, torque specifications, specifications for adjustments, electrical diagnostics, wiring harness repair, clutch adjustment and replacement, suspension rebuilds, brake bleeding and service, engine tuning and carburetor adjustments.
Depth:
Comprehensive, covering all aspects from basic maintenance and fluid changes to complete engine rebuilds, transmission overhauls, and in-depth electrical system troubleshooting. Suitable for both novice DIY enthusiasts and professional technicians.
File Format:
Searchable PDF with high-resolution diagrams and printable pages.
Print Quality:
Designed for clear printing of text and diagrams, ensuring legibility of intricate details.
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve
Engine Displacement:
299 cc
Bore X Stroke:
73 mm x 72 mm
Horsepower:
Approx. 19-20 HP (est. from similar Polaris engines of the era)
Torque:
N/A (Specific torque figures not readily available for this model, but sufficient for its class)
Fuel Delivery:
Carbureted (likely Mikuni or Keihin)
Carburetor Model:
Likely a 36mm Keihin CV or similar
Ignition Type:
CDI (Capacitor Discharge Ignition)
Oil Type:
SAE 10W-40, JASO MA certified (refer to manual for exact specification)
Oil Capacity:
Approx. 1.7 US quarts (1.6 L) (refer to manual for exact specification)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD/4WD with front differential lock
Optional Transmission:
N/A
Cvt Features:
High and Low range, Neutral, Reverse. Engine braking capability.
Cvtf Fluid:
Polaris AGL Synthetic Gearcase Lubricant or equivalent (refer to manual for exact specification)
Cvtf Capacity:
Approx. 0.6 US quarts (0.56 L) (refer to manual for exact specification)
Length:
Approx. 82.5 inches (209.5 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 47 inches (119.4 cm)
Wheelbase:
Approx. 50 inches (127 cm)
Dry Weight:
Approx. 570 lbs (258.5 kg)
Ground Clearance:
Approx. 11 inches (27.9 cm)
Front Rack Capacity:
Approx. 50 lbs (22.7 kg)
Rear Rack Capacity:
Approx. 100 lbs (45.4 kg)
Towing Capacity:
Approx. 1,500 lbs (680 kg)
Front Tire Size:
AT 22x7-10
Rear Tire Size:
AT 22x10-10
Bolt Pattern:
4x110 mm (typical for Polaris)
Safety Ratings:
Not applicable in the same way as passenger vehicles. Focus on operator safety through manual guidelines and vehicle design features.
Active Safety Features:
All-wheel drive, engine braking, strong hydraulic brakes.
Passive Safety Features:
Handguards, sturdy chassis, comfortable seating position, safety tethers (if equipped).
Operator Guidelines:
Manual emphasizes proper riding techniques, use of protective gear (helmet, goggles, gloves, boots), understanding terrain, and adhering to speed limits.
Infotainment System:
N/A (ATV typically lacks advanced infotainment; focus is on functional instrumentation).
Driver Assistance Features:
N/A (No electronic driver aids common in automotive applications).
Connectivity Features:
N/A
Instrument Panel:
Digital/analog combination with speedometer, odometer, trip meter, tachometer, fuel gauge, 4WD indicator, and warning lights (e.g., oil pressure, engine temp).
Initial Service:
First service typically at 20 hours or 1 month for oil change, filter check, and general inspection.
Regular Maintenance:
Intervals vary for oil changes (e.g., every 100 hours or 6 months), air filter cleaning/replacement, spark plug service, valve adjustments (e.g., every 200-500 hours), and brake inspections. Refer to manual for precise schedules.
Engine Oil Specification:
SAE 10W-40, API SG or higher, JASO MA certified (e.g., Polaris PS-4).
Coolant Specification:
Ethylene glycol based antifreeze, 50/50 mix with distilled water. Polaris recommends its own brand or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific type).
Grease Points:
Crucial to lubricate suspension pivot points, steering components, and drive shaft U-joints regularly.
Common Issues:
Potential issues can include carburetor gumming if fuel sits, CV joint wear from aggressive riding or improper boot maintenance, drive belt wear in the CVT, and cooling system maintenance to prevent overheating. Electrical connectors may require cleaning over time.
Oil Filter Part Number:
Polaris Part Number: 3083245 (or equivalent aftermarket).
Air Filter Part Number:
Polaris Part Number: 3089239 (or equivalent aftermarket).
Brand Heritage:
Polaris Industries Inc. is a leading manufacturer of powersports vehicles, known for its innovation in snowmobiles, ATVs, and later, side-by-side vehicles. Founded in 1954, Polaris has a strong reputation for off-road performance and durability.
Model Evolution:
The Phoenix was part of Polaris's lineage of sport-oriented ATVs, evolving from earlier models. The Sawtooth designation often indicated a focus on trail performance and comfort features like IRS.
Production Years:
The Phoenix line, including the Sawtooth, was produced in the mid-2000s, with the 2008 model being a notable iteration.
Manufacturing Location:
Primarily manufactured in the United States by Polaris Industries.
Recognitions:
Polaris ATVs generally receive positive reviews for their performance and features in the powersports media. Specific awards for the 2008 Phoenix Sawtooth are not widely documented as a standalone model but contributed to Polaris's reputation in the ATV market.
