Target Audience:
Owners, DIY enthusiasts, professional mechanics
Uniqueness:
Actual genuine factory service manuals, not third-party
Features:
• Hundreds of pages
• Printable in entirety or select pages
• Actual genuine factory repair service manuals
• Step-by-step guidance
• Covers all styles
• Detailed illustrations, drawings, and photos
• Advanced troubleshooting guide
• Searchable function for easy navigation
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving on labor costs and enabling informed decisions.
Systems:
• General Information
• Specifications
• Maintenance
• Engine
• Fuel System/Carburetion
• Body
• Steering
• Suspension
• Clutches
• Final Drive
• Transmission Service
• Brakes
• Electrical System
• Wiring Diagrams
Electrical System Details:
Ignition system, lighting system, charging system, starter system, component testing, troubleshooting, wiring diagrams.
Procedures:
• Diagnosis of engine fault symptoms
• Repair approach evaluation
• Part testing techniques
• Wiring diagram tracing and verification
• Engine management system analysis
• Common fixes and mechanic guidance
• Mechanic evaluation and questioning
• Preventative maintenance tips
• Troubleshooting guides
• Repair procedures
• Maintenance procedures
• Rebuild procedures
• Refurbishment procedures
• Restoration procedures
Engine Repair:
Top-end rebuild, bottom-end overhaul, piston replacement, cylinder inspection, valve/reed adjustments (if applicable).
Fuel System Repair:
Carburetor disassembly, cleaning, rebuilding, jetting, fuel pump inspection.
Drivetrain Repair:
CVT clutch inspection, belt replacement, primary/secondary clutch service, gearcase inspection, driveshaft maintenance.
Chassis Repair:
Suspension component replacement (shocks, ball joints, tie rods), steering system overhaul, brake caliper and rotor service.
Bodywork Repair:
Panel alignment, plastic repair, mounting procedures.
Depth:
Comprehensive, step-by-step, factory-level detail
Diagnostic Tools Mention:
Manual likely references standard mechanic tools and diagnostic principles, not specific electronic scanners.
Engine Type:
2-stroke, liquid-cooled, reed valve, 1-cylinder
Displacement:
340cc (approximate, exact may vary slightly based on specific bore/stroke documentation in manual)
Bore X Stroke:
75mm x 79mm (typical for this engine family)
Cooling System:
Liquid-cooled
Ignition Type:
CDI (Capacitor Discharge Ignition)
Horsepower:
Approx. 33-36 HP (typical for this engine configuration)
Torque:
Not explicitly stated, but derived from engine design characteristics.
Compression Ratio:
Refer to manual for exact specification.
Carburetor:
Mikuni VM34SS (typical for this model)
Fuel Type:
Unleaded gasoline
Oil Mixture:
Premix or Autolube (details specified in manual)
Length:
Approx. 72.5 inches (184 cm)
Width:
Approx. 46 inches (117 cm)
Height:
Approx. 45.5 inches (116 cm)
Dry Weight:
Approx. 490 lbs (222 kg)
Ground Clearance:
Approx. 8.5 inches (21.6 cm)
Wheelbase:
Approx. 48.5 inches (123 cm)
Atv Safety Standards:
Subject to ATV safety guidelines of the era; manual provides specific safety warnings.
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Yes (typically caliper-based)
Lighting:
Headlights, taillight/brake light
Oil Change Engine:
Refer to manual for specific hours/mileage; typical for 2-stroke involves checking premix or autolube system.
Spark Plug Inspection:
Refer to manual for specific hours/mileage; essential for optimal 2-stroke performance.
Clutch Maintenance:
Refer to manual for inspection and cleaning intervals, crucial for CVT longevity.
Air Filter Cleaning:
Refer to manual for frequency based on operating conditions (e.g., dusty environments).
Brake Fluid Change:
Refer to manual for recommended interval (typically annually or as needed).
Engine Oil Type:
2-stroke engine oil (specific grade and type detailed in manual)
Coolant Type:
Antifreeze/coolant mixture (specific type and ratio detailed in manual)
Transmission Fluid:
Refer to manual for specification; typically a gear oil or specialized ATV transmission fluid.
Grease Specifications:
Various greases for suspension, bearings, and linkage points will be specified.
Common Issues:
• Carburetor tuning and cleaning
• Clutch wear (drive and driven pulleys)
• Electrical connections (corrosion)
• 2-stroke engine carbon buildup
• Brake pad and rotor wear
• Suspension component wear
