Vehicle Segment:
All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, and off-road enthusiasts.
Key Competitors 1999:
Honda FourTrax, Yamaha Big Bear, Suzuki QuadRunner, Kawasaki Bayou.
Manual Value Proposition:
Empowers owners and technicians to accurately identify and order the correct replacement parts, minimizing errors and downtime.
Vehicle Key Selling Points:
Known for its reliable performance, comfortable ride, and versatility for both work and recreation in its era.
Primary Coverage:
Component identification, exploded views, part numbers, schematics
Key Components Covered:
Engine assemblies, drivetrain, suspension, brakes, electrical systems, body panels, chassis components
Estimated Pages:
Varies (PDFs are digitally sized, but comprehensive coverage implies extensive detail)
Manual Classification:
Parts Catalog / Illustrated Parts List
Primary Language:
English
Delivery Method:
Download
Operating Systems:
All Versions of Windows & Mac
Software Requirement:
Adobe PDF Reader
Engine Systems:
Engine assemblies, carburetor, fuel system, ignition system, lubrication system, cooling system (if applicable), exhaust system
Drivetrain Systems:
Primary reduction gear, transmission, drive shafts, differential (if applicable), clutch system, drive chain/belt
Suspension Steering Brake Systems:
Front suspension (forks, steering stem, handlebars, trees, shocks), rear suspension (swingarm, shocks, linkage), steering mechanism, braking system (rotors, calipers, master cylinder, lines, pads), wheels, tires
Electrical Systems:
Battery, charging system (magneto, stator, rectifier), starter motor, ignition coil, lighting (headlights, taillights), switches, fuses
Body Frame And Controls:
Frame, body panels, fenders, seat, handlebars, controls, cables (throttle, brake), footpegs, storage racks
Parts Identification:
Identification of all original equipment manufacturer (OEM) parts with detailed illustrations and part numbers.
Assembly Disassembly Views:
Exploded views showing the relationship and location of components for assembly and disassembly reference.
Part Ordering Guidance:
Facilitates accurate part ordering by providing specific part numbers.
Depth Of Coverage:
Comprehensive parts catalog with detailed illustrations and OEM part numbers for all major assemblies and individual components.
Diagnostic Support:
While not a diagnostic manual, the schematics and exploded views can aid in visual troubleshooting and identification of faulty components.
Repair Assistance:
Essential for correct part identification during repair and maintenance procedures, but does not contain step-by-step repair instructions.
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if created from digital source, allowing quick finding of part numbers and descriptions.
Print Readability:
High quality digital reproduction, suitable for printing individual pages or the entire document.
Delivery Format Binding:
Digital download (no physical binding)
Ideal Print Paper:
Standard printer paper (8.5x11 inches or A4) for home or shop printing.
Engine Type:
4-stroke, SOHC
Displacement:
330 cc (approximate, exact may vary slightly)
Cooling System:
Liquid-cooled
Horsepower:
Estimated 19-21 hp (at crankshaft, actual may vary)
Torque:
Not explicitly provided in product description, but typically around 18-20 lb-ft.
Fuel Delivery:
Carburetor
Carburetor Type:
Likely Mikuni or Keihin, specific model/size would be in manual.
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition)
Atv Safety Standards:
Compliant with ANSI/SVIA safety standards for all-terrain vehicles.
Braking System:
Hydraulic disc brakes front and rear.
Lighting:
Dual halogen headlights, taillight/stoplight.
Frame Construction:
Steel frame designed for durability and load-bearing capacity.
Ergonomics:
Comfortable seating position and accessible controls.
Infotainment Features:
N/A (Basic ATV instrumentation: speedometer, odometer, engine hour meter, warning lights).
Driver Assistance Systems:
N/A (No electronic driver assistance systems).
Connectivity Features:
N/A (No built-in connectivity features).
Oil Change Interval:
Typically every 30-50 hours or annually. Specifics in owner's manual.
Air Filter Maintenance:
Frequent inspection and cleaning/replacement, especially in dusty conditions.
Spark Plug Replacement:
Typically every 100-200 hours or annually.
Engine Oil Type:
Polaris recommends specific ATV engine oil, typically SAE 5W-50 or similar viscosity for the 335. Check manual for exact spec.
Engine Oil Capacity:
Approximately 1.7 quarts (1.6 liters) without filter change, 1.8 quarts (1.7 liters) with filter change.
Transmission Fluid Type:
Polaris recommends their specific CVT fluid or equivalent synthetic CVT fluid. Consult manual for exact type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Common Wear Items:
CVT belt, tie rod ends, wheel bearings, brake pads, suspension bushings.
Potential Carburetor Issues:
Clogging due to fuel varnish, pilot jet issues affecting idle and low-speed operation.
Charging System Reliability:
Early models could sometimes experience stator or rectifier failures, though not necessarily a widespread issue for the 335 specifically.
Polaris Atv Legacy:
Polaris has a long history in the ATV market, being one of the pioneers in the industry.
Sportsman Line Introduction:
The Sportsman line, known for its independent rear suspension and comfort, was established in the early 1990s and the 335 was a popular iteration.
Production Era:
Mid to late 1990s, with the 335 being a prominent model in this period.
