Download 2012 Polaris Sportsman 400/500 ATV Repair Manual PDF

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

15 people are viewing this right now

类型: Atv

斯库: 51563

标签: 2012 340 Models Atv Polaris Powersports Snowmobiles Sportsman 400 Sportsman 500

产品多属性

Description

This manual covers the 2012 Sportsman 400 H.O. and Sportsman 500 H.O. All-Terrain Vehicles (ATVs), including the Sportsman Touring 500 H.O. and Sportsman Forest Edition 500 EFI variants. A well-established manufacturer of powersports vehicles, designed the Sportsman line for robust utility and off-road performance, renowned for its comfort and capability. These ATVs are equipped with liquid-cooled, 4-stroke SOHC engines, with displacements typically in the 400cc class for the Sportsman 400 H.O. and 500cc class for the Sportsman 500 H.O. models, featuring Electronic Fuel Injection (EFI) on the 500 series. They utilize an automatic Variable Transmission (PVT) system with High, Low, Neutral, and Reverse gear selections, and offer On-Demand All-Wheel Drive (AWD) or 2WD capabilities. This comprehensive factory service manual provides complete vehicle service and repair information in English. It details maintenance procedures, troubleshooting guides, and step-by-step repair instructions for all major components and systems, including the engine, fuel system, cooling system, transmission, clutch, final drive, body and frame, steering and suspension, brakes, and electrical systems. The manual also includes detailed wiring diagrams, specifications, and high-quality images and illustrations to aid in understanding. Its purpose is to empower owners and technicians to perform maintenance, diagnostics, and repairs effectively, ensuring the optimal performance and longevity of their 2012 Sportsman ATVs.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 400/500

Model Variants:

Sportsman 400 H.O., Sportsman 500 H.O., Sportsman Touring 500 H.O., Sportsman Forest Edition 500 EFI

Model Year:

Codes

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Target Audience:

Polaris Sportsman ATV owners, technicians, and maintenance professionals

Purpose:

To provide comprehensive guidance for maintaining, servicing, and repairing 2012 Polaris Sportsman 400 and 500 models.

Competitive Analysis

Value Proposition:

Instant access to factory-level repair information, empowering users to perform their own maintenance and repairs, saving time and money.

Key Features

Digital Access:

Instant download, accessible on computers, tablets, and smartphones

Visual Aids:

High-quality pictures, diagrams, and illustrations for clear procedural understanding

Software Requirement:

No special software required, standard PDF viewer

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete vehicle service and repair

Specific Models Covered:

2012 Polaris Sportsman 400 H.O., 2012 Polaris Sportsman 500 H.O., 2012 Polaris Sportsman Touring 500 H.O., 2012 Polaris Sportsman Forest Edition 500 EFI

Page Count

Estimated Page Count:

Refer to actual manual for definitive count, typically 300-500 pages for comprehensive ATV manuals

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine disassembly, assembly, troubleshooting, diagnostics, timing, lubrication, cooling, and emissions

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel filter, throttle body, and related sensors

Cooling System:

Radiator, coolant, fan, thermostat, water pump, and hoses

Transmission:

Automatic transmission (PVT), gear selector, internal components, fluid maintenance

Clutching:

Primary and secondary clutch inspection, service, replacement, and belt maintenance

Final Drive:

Front and rear drive systems, CV joints, differentials, drive shafts, and gear cases

Body And Frame:

Body panels, plastics, frame inspection, repair, mounting points

Steering And Suspension:

Handlebars, steering stem, tie rods, A-arms, shocks, springs, bushings, and wheel bearings

Brakes:

Hydraulic brake system, master cylinders, calipers, rotors, brake lines, pads, and parking brake

Electrical:

Battery, charging system, ignition system, lighting, starter motor, fuses, relays, and accessories

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep

Troubleshooting:

System-specific troubleshooting guides, diagnostic charts, and common problem resolutions

Repair:

Detailed step-by-step repair instructions for all major components and systems

Installation:

Procedures for component removal and installation

Technical Depth

Depth Of Coverage:

Comprehensive, covering basic to advanced repair and diagnostics

Content Type:

Factory-level technical information, diagrams, exploded views, and specifications

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Image Resolution:

High-quality images, diagrams, and illustrations

Readability:

Designed for clear viewing on various devices, printable

Binding Type

Binding:

Digital download (N/A for physical binding)

Paper Type

Paper Quality:

Digital download (N/A for physical paper type)

⚙️ Engine Specifications

Primary Engine

Engine Type 400:

4-Stroke SOHC

Engine Displacement 400:

375cc to 400cc class (specific designation '400 H.O.')

Engine Type 500:

4-Stroke SOHC

Engine Displacement 500:

499cc to 500cc class (specific designation '500 H.O. EFI')

Performance

Horsepower Range:

Approx. 26-36 HP (varies by specific model and tune)

Torque Range:

Approx. 28-34 lb-ft (varies by specific model)

Fuel System

Fuel Delivery System:

Electronic Fuel Injection (EFI) for 500 models, Carbureted for some 400 variants (manual will cover specifics)

Fuel Type:

Unleaded Gasoline

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic (Polaris Variable Transmission - PVT)

Gear Selection:

High, Low, Neutral, Reverse

Features

Drive Modes:

On-Demand All-Wheel Drive (AWD) / 2WD

Engine Braking:

Integrated engine braking via PVT system

📐 Dimensions

Exterior

Overall Length:

Approx. 81-83 inches (varies by specific model, e.g., Touring)

Overall Width:

Approx. 46 inches

Overall Height:

Approx. 48 inches

Weights

Dry Weight:

Approx. 650-700 lbs (varies by model)

Towing Capacity:

Up to 1,500 lbs (check specific model specifications)

Rack Capacity Front:

Approx. 100 lbs

Rack Capacity Rear:

Approx. 200 lbs

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adherence to ANSI/SVIA standards

Active Features

Braking System:

Hydraulic disc brakes front and rear

Parking Brake:

Standard

Passive Features

Lighting:

Headlights, taillight, brake light

💡 Technology Features

Infotainment

Infotainment Features:

N/A (focus on off-road utility and performance)

Driver Assistance

Driver Assistance Systems:

On-Demand AWD system

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically every 100 hours or annually

Air Filter Inspection:

Refer to manual, typically every 25-50 hours or as needed in dusty conditions

Spark Plug Replacement:

Refer to manual, typically every 100-200 hours

Clutch Belt Inspection:

Refer to manual, typically every 50-100 hours or annually

Fluid Specifications

Engine Oil Type:

Polaris PS-4 10W-50 Synthetic (or equivalent SAE 5W-50 / 10W-50 full synthetic)

Engine Oil Capacity:

Refer to manual, typically around 2.1 US quarts (2.0 Liters)

Transmission Fluid Type:

Polaris PVT Fluid (or equivalent SAE 5W-50 Synthetic)

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Clutch belt, wheel bearings, tie rod ends, brake pads, suspension bushings

Efi System Considerations:

Potential for injector clogging or sensor issues if fuel quality is poor or maintenance is neglected

📚 Vehicle History

Brand Heritage

Brand Focus:

Polaris is a long-standing manufacturer of powersports vehicles, including ATVs.

Model Evolution

Sportsman Lineage:

The Sportsman line is known for its comfort, utility, and off-road capability, with continuous development and engine options.

Production

Manufacturing Location:

Typically manufactured in the USA by Polaris Industries.

🏆 Awards & Recognition

Recognitions

Brand Awards:

Polaris Sportsman line has historically received positive reviews for its comfort and capability in various publications and by consumers.