Vehicle Segment:
Entry-level to mid-range All-Terrain Vehicle (ATV), popular for recreational trail riding and light utility work.
Competitors 1998:
Honda FourTrax 300/350, Yamaha Timberwolf 350, Suzuki QuadRunner 300/400.
Powertrain Layout:
Selectable 4x4, Automatic Transmission (PVT - Polaris Variable Transmission).
Suspension Type:
Independent front suspension, swingarm rear suspension.
Target Audience:
Professional mechanics and DIY enthusiasts seeking comprehensive repair and maintenance information.
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of engine components.
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump inspection and replacement; fuel line maintenance.
Cooling System:
Radiator inspection, coolant flush and fill, thermostat replacement, fan operation check.
Exhaust System:
Muffler and pipe inspection, gasket replacement, leak detection.
Drivetrain:
All-wheel drive (AWD) system operation, front and rear differential service, driveshaft inspection and repair.
Transmission Operation:
Automatic transmission service, fluid checks, linkage adjustments, internal component inspection.
Suspension System:
Front and rear suspension component inspection, shock absorber replacement, spring service, bushings.
Steering System:
Handlebar assembly, tie rod ends, steering column, steering linkage maintenance and adjustment.
Braking System:
Hydraulic brake system bleeding, caliper overhaul, brake pad replacement, rotor inspection, parking brake adjustment.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), ignition system troubleshooting, lighting, starter motor.
Body And Frame:
Body panel removal and installation, fender, rack, and chassis component maintenance.
Lubrication Points:
Identification of all lubrication points and recommended lubricant types.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication.
Troubleshooting Guides:
Diagnostic procedures for common starting, running, and performance issues.
Disassembly And Assembly:
Step-by-step instructions for removing and reinstalling all major components and sub-assemblies.
Repair Procedures:
Detailed instructions for repairing or replacing worn or damaged parts.
Adjustment Procedures:
Carburetor idle speed, throttle cable, parking brake, and other necessary adjustments.
Specifications And Measurements:
Torque values, clearances, fluid capacities, and other critical measurements for accurate repairs.
Diagnostic Capabilities:
Advanced troubleshooting for electrical and mechanical issues, including symptom-based diagnostics.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds.
Electrical Schematics:
Detailed wiring diagrams for all electrical systems.
Engine Type:
4-stroke, liquid-cooled, single-cylinder
Displacement:
376cc (approximate)
Bore X Stroke:
Specific dimensions available in manual.
Horsepower Estimate:
Approximately 25-30 HP (specific data in manual).
Torque Estimate:
Specific Nm/lb-ft data available in manual.
Fuel Delivery:
Carburetor (specific model likely Mikuni or Keihin)
Fuel Type:
Unleaded gasoline
Ignition System:
CDI (Capacitor Discharge Ignition)
Oil Type:
SAE 10W-40 or 20W-50 motorcycle/ATV specific oil (check manual for exact specification).
Oil Capacity:
Specific capacity available in manual (typically around 1.5-2 quarts).
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive Modes:
High, Low, Neutral, Reverse, Park.
Gear Reduction:
N/A (PVT handles gear changes)
Clutch Type:
Centrifugal clutch and drive/driven pulleys.
Final Drive:
Shaft drive with sealed U-joints.
Transmission Fluid Type:
Polaris LUBRICANT #2872342 or equivalent (check manual for exact OEM spec and viscosity).
Length:
Approx. 80-82 inches (check manual for exact figure).
Width:
Approx. 45-47 inches (check manual for exact figure).
Height:
Approx. 46-48 inches (check manual for exact figure).
Rack Capacity Front:
Specific capacity available in manual (typically around 50 lbs).
Rack Capacity Rear:
Specific capacity available in manual (typically around 100 lbs).
Dry Weight:
Approx. 550-600 lbs (check manual for exact figure).
Towing Capacity:
Specific rating available in manual (typically around 650-1500 lbs).
Tire Size Front:
Commonly 25x8-12 (check manual for exact spec).
Tire Size Rear:
Commonly 25x11-10 or 25x12-10 (check manual for exact spec).
Wheel Bolt Pattern:
Specific pattern available in manual (typically 4x110 or 4x137).
Engine Oil Change:
Every 100 hours or annually (check manual for precise interval).
Air Filter Cleaning:
Every 20-40 hours or as needed based on conditions (check manual).
Spark Plug Replacement:
Typically every 100-200 hours or annually (check manual for specific plug and interval).
Brake Fluid Flush:
Every 2 years or as recommended by manual.
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water recommended, check manual for specific coolant formulation).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for exact specification).
Starter Solenoid Failure:
Intermittent starting issues can sometimes be attributed to a failing starter solenoid.
Carburetor Gumming:
Fuel stabilizer is recommended for storage to prevent carburetor gumming.
Pvt Belt Wear:
Regular inspection of the PVT belt for wear and proper tension is crucial for performance and longevity.