🏷️ Basic Information

Make:

Polaris

Model:

Sportsman

Year:

2001

Generation Name:

2nd Generation Sportsman

Chassis Code:

A01xx (specific to model variant)

👋 Introduction

Positioning:

A comprehensive and practical service manual for Polaris Sportsman ATVs, aimed at empowering owners for self-maintenance and repair, thereby saving costs and increasing mechanical understanding.

Value Proposition:

This manual offers detailed, high-quality information often found only in professional service facilities, making it a cost-effective solution for ATV owners compared to dealership service.

Features:

Instant download, printable pages, detailed diagrams, extensive coverage of all major systems, DIY-friendly instructions.

📋 Manual Details

Covered Models:

2001 Polaris Sportsman 400, 2001 Polaris Sportsman 500 H.O., 2001 Polaris Sportsman 500 Duse

Estimated Page Count:

Comprehensive (Exact number not provided, but described as extensive)

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Systems:

General Information, Maintenance, Engine, Fuel Injection, Body, Steering, Suspension, PVT System (Polaris Variable Transmission), Final Drive, Transmission, Brakes, Electrical System

Procedures:

Servicing, Repair, Troubleshooting, Diagnostics, Routine Maintenance, Component Replacement, Assembly/Disassembly

Depth:

High quality diagrams and instructions for detailed servicing and repair, suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

Digital Format:

PDF

Print Capability:

All pages are printable.

Binding:

Not applicable (Digital Download)

Paper Quality:

Not applicable (Digital Download)

Operating Systems:

Compatible with All Versions of Windows & Mac.

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Type 400:

4-stroke, Liquid-Cooled, SOHC

Engine Displacement 400:

375cc (approximate)

Engine Type 500:

4-stroke, Liquid-Cooled, SOHC

Engine Displacement 500:

499cc

Horsepower 500 Ho:

Approximately 30-32 HP (H.O. designation indicates Higher Output)

Fuel Delivery:

Fuel Injection (for relevant models, as indicated by 'FI' or specific model designations within the Sportsman line for this year, though the manual covers 'Fuel Injection' as a system)

🔧 Transmission

Transmission Type:

Automatic - Polaris Variable Transmission (PVT)

Optional Transmissions:

None specified for this model year and range.

Pvt Features:

On-demand All-Wheel Drive (AWD) engagement, High/Low range, Reverse.

📐 Dimensions

Wheelbase Approx:

50.5 inches (128.3 cm)

Ground Clearance Approx:

11.25 inches (28.6 cm)

Dry Weight 400 Approx:

635 lbs (288 kg)

Dry Weight 500 Approx:

683 lbs (309 kg)

🛡️ Safety Features

Safety Certifications:

Designed to meet ANSI standards for recreational off-highway vehicles.

Braking System:

Hydraulic disc brakes (front and rear).

Operator Protection:

Integrated handle grips, footwells, and seating position designed for rider control.

💡 Technology Features

Infotainment Features:

Not applicable for this model year (basic functionality).

Driver Assistance Features:

None (focused on core off-road performance).

Connectivity Features:

None.

🔧 Maintenance

Initial Service Interval:

First service typically around 10 hours or 1 month (check oil, check tire pressure, check nuts/bolts).

Regular Service Interval:

Every 100 hours or 6 months (oil change, filter replacement, spark plug check, valve adjustment, etc.). Specific intervals for each component are detailed in the manual.

Engine Oil Type:

Typically SAE 20W-50 API SG or higher for most Polaris ATVs of this era, but manual specifies exact Polaris-approved fluids.

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.

Pvt Drive Belt Service:

Regular inspection for wear and proper tension. Replacement recommended based on mileage or condition.

Common Wear Items:

PVT drive belts (prone to wear if overheated or abused), wheel bearings, tie rod ends, and suspension bushings can experience wear over time depending on usage.

Electrical Connections:

Corrosion or loose connections in electrical connectors can sometimes cause intermittent issues.

📚 Vehicle History

Polaris Heritage:

Polaris Industries Inc. is a long-standing American manufacturer with a significant history in snowmobiles, ATVs, and off-road vehicles, known for innovation and durability.

Sportsman Evolution:

The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving from earlier models with continuous improvements in engine technology, suspension, and features. The 2001 models represent a mature and well-regarded iteration.

Production Location:

Primarily manufactured in the USA by Polaris Industries.

🏆 Awards & Recognition

Industry Recognition:

Polaris Sportsman models have consistently received positive reviews and awards for their performance, utility, and comfort within the ATV market.

Performance Ratings:

Highly rated for its robust engine, capable suspension, and rider-friendly handling.

Emissions Certification:

Meets applicable EPA and CARB emissions standards for off-highway vehicles.