Positioning:
The Polaris Sportsman 500 line in 2009 was positioned as a versatile and capable ATV for recreational riding, utility work, and general trail use, known for its robust features and reliability.
Competitors:
Key competitors for the 2009 Polaris Sportsman 500 included models from Can-Am (Outlander series), Yamaha (Grizzly series), Honda (FourTrax Foreman/Rancher series), and Kawasaki (Brute Force series).
Manual Benefits:
This manual offers factory-level repair information in a user-friendly, digital format, enabling owners and technicians to perform detailed maintenance and repairs with confidence. Its improved PDF features enhance usability significantly.
Usability:
Designed for ease of use, eliminating the need to 'dig through hundreds of pages.' Direct access to information via search, bookmarks, and index.
Systems:
General Information, Specifications, Periodic Checks & Adjustments, Chassis, Engine, Cooling System, Fuel Injection System, Electrical System, Troubleshooting, Wiring Diagrams
Procedures:
Disassembly, Assembly, Engine Overhaul, Service, Repair, Maintenance, Adjustments, Troubleshooting, Diagnostics
Depth:
Comprehensive factory-level detail, suitable for mechanics and advanced DIY users, covering all aspects from basic checks to complete engine rebuilds.
Torque Specs:
Includes critical torque specifications for all major fasteners, essential for proper assembly and safety.
Diagnostic Procedures:
Step-by-step troubleshooting charts and logical diagnostic pathways for common and uncommon problems.
Engine Rebuild:
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly, including torque specifications and clearances.
Transmission Service:
Procedures for PVT belt inspection and replacement, sheave maintenance, and gearcase lubrication.
Electrical Diagnostics:
Troubleshooting guidance for starting system, charging system, ignition system, lighting, and accessories, supported by comprehensive wiring diagrams.
Suspension And Steering:
Service and adjustment procedures for front and rear suspension components (shocks, bushings, ball joints, tie rods), steering system, and optional EPS system.
Fuel System Maintenance:
Detailed information on the EFI system, including fuel pump operation, injector testing, throttle body cleaning, and sensor diagnostics.
Quality:
Improved Quality (NOT A SCAN), high resolution, searchable text.
Binding Description:
Digital (PDF download) - printable pages, can be burned to backup CD.
Paper Type:
N/A (Digital Format)
Features:
Bookmarks, Sub-bookmarks, Searchable Text, Index
Operating Systems:
Compatible with ALL Windows, ALL Mac, ALL Linux
Engine Type:
4-stroke, Single-Cylinder, SOHC, EFI (Electronic Fuel Injection)
Engine Displacement:
499cc (for most 500 models)
Horsepower Estimated:
Approximately 30-35 HP (specific figures vary slightly by exact model and tune)
Fuel Delivery:
Electronic Fuel Injection (EFI) - essential for consistent performance in varying altitudes and temperatures.
Cooling Method:
Liquid-cooled (Radiator)
Transmission Type:
Automatic (Polaris Variable Transmission - PVT)
Drive Modes:
2WD/4WD, AWD (All Wheel Drive) on demand
Gear Selection:
High, Low, Neutral, Reverse, Park
Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant or equivalent.
Infotainment Features:
Basic, typically no advanced infotainment systems on 2009 models. Focus is on functional instrumentation (speedometer, odometer, fuel gauge, 4WD indicator).
Assistance Features:
Some models may offer Electronic Power Steering (EPS) as an option, significantly reducing rider fatigue. AWD on-demand system is a key handling technology.
Connectivity Features:
N/A for this model year and type of vehicle.
Oil Change Interval:
Typically every 100 hours or 6 months, whichever comes first. Refer to manual for exact details.
Spark Plug Replacement:
Recommended at regular intervals or as part of top-end engine service. Manual specifies type and gap.
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions. Cleaning or replacement intervals depend on operating environment.
Engine Oil Type:
Polaris PS-4 Full Synthetic 5W-50 or equivalent.
Engine Oil Capacity:
Approximately 2.4 quarts (2.3 L) with filter change. Verify in manual.
Coolant Type:
Ethylene glycol-based coolant (e.g., Polaris Premium 2-Stroke or 4-Stroke Coolant) with corrosion inhibitors.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Common Wear Items:
Drive belts, ball joints, tie rod ends, wheel bearings, and brake pads are common wear items. EFI system maintenance (cleaning injectors) may be required over time.
Importance Of Pvtlube:
Correct lubrication of the Polaris Variable Transmission (PVT) primary and secondary sheaves is crucial for smooth operation and longevity.
Heritage:
Polaris is a long-standing American manufacturer known for its pioneering work in snowmobiles and its expansion into ATVs, UTVs, and other powersports vehicles. The Sportsman line has been a cornerstone of their ATV offerings for many years.
Evolution:
The Sportsman 500 has seen continuous updates since its introduction, with key advancements including the adoption of fuel injection (EFI), independent suspension systems, and power steering on some variants. The 2009 models represent a mature iteration of this successful platform.
Manufacturing Location:
Primarily manufactured in the USA by Polaris.
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