您的购物车
😊 Product added to cart successfully   Product removed to cart successfully
你的购物车是空的!
继续购物
1 / 5

Polaris ATV Sportsman 500 2008 Service Repair Manual Download PDF

常规价格
$16.99
促销价
$16.99
常规价格
The Polaris Sportsman 500 is a robust All-Terrain Vehicle (ATV) known for its versatility and capability, designed for recreational riders, hunters, farmers, and utility users alike. First introduced in the...
22 people are viewing this right now
类型: Atv
厂商:
斯库: 49565
Polaris ATV Sportsman 500 2008 Service Repair Manual Download PDFPolaris ATV Sportsman 500 2008 Service Repair Manual Download PDFPolaris ATV Sportsman 500 2008 Service Repair Manual Download PDFPolaris ATV Sportsman 500 2008 Service Repair Manual Download PDF
The Polaris Sportsman 500 is a robust All-Terrain Vehicle (ATV) known for its versatility and capability, designed for recreational riders, hunters, farmers, and utility users alike. First introduced in the mid-1990s, this 2008 model continues the Sportsman lineage, celebrated for its comfort and performance. Key features include a 499cc liquid-cooled, single-cylinder engine, an On-Demand All-Wheel Drive system, and independent front and rear suspension on many variants, providing excellent traction and a smooth ride across varied terrain. With substantial towing capacity and ample cargo space on its front and rear racks, the Sportsman 500 is engineered to handle demanding tasks and adventurous excursions, embodying a commitment to durable and reliable off-road vehicles. This comprehensive service repair manual provides factory-level diagnostic and repair information for all 2008 Polaris Sportsman 500 variants. Covering over 600 pages, it details every aspect of the ATV, including engine mechanicals, fuel and ignition systems, transmission and drivetrain, suspension, steering, braking, and electrical systems. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, critical torque specifications, and detailed wiring diagrams. It is an essential resource for owners, mechanics, and technicians to ensure the proper maintenance, repair, and longevity of their Polaris Sportsman 500.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Vin Prefix:
4X4 (Typical for AWD models)
👋 Introduction
Market Position
Market Segment:
Mid-size utility ATV
Target User:
Recreational riders, hunters, farmers, utility users
Competitive Analysis
Key Competitors:
Honda FourTrax, Yamaha Grizzly, Can-Am Outlander
Key Features
Powertrain Layout:
4x4 with AWD
Suspension Type:
Independent Front Suspension (IFS), IRS (Independent Rear Suspension) on some variants
Cargo Capacity:
Front and rear racks for substantial cargo hauling
Towing Capacity:
Significant towing capability
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Specific Models Covered:
Polaris ATV Sportsman 500 (All 2008 variants)
Page Count
Estimated Page Count:
600+
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, overhaul
Fuel System:
Carburetor tuning, fuel pump, fuel filter, fuel lines
Ignition System:
Spark plugs, ignition coil, CDI unit, timing
Cooling System:
Radiator, fan, coolant, thermostat, water pump
Exhaust System:
Muffler, exhaust pipe, gaskets
Transmission Drivetrain:
Gearbox, drive shafts, differentials, clutches, belt drive system
Suspension System:
Front and rear suspension components, shock absorbers, A-arms, bushings
Steering System:
Handlebars, tie rods, steering knuckles, steering column
Braking System:
Hydraulic brake system, calipers, master cylinders, brake pads, rotors, lines
Electrical System:
Battery, charging system, starter, lighting, wiring diagrams, switches
Body Chassis:
Frame, body panels, seats, racks, fenders
Wheels Tires:
Wheel mounting, tire specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, brake adjustments
Troubleshooting:
Diagnostic procedures for common problems, error codes
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Rebuild:
Detailed instructions for complete engine and transmission rebuilds
Torque Specifications:
Essential torque values for critical fasteners
Wiring Diagrams:
Comprehensive electrical system schematics
Technical Depth
Depth Level:
Comprehensive factory-level repair and diagnostic information
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke
Engine Displacement:
499cc
Engine Configuration:
Single-cylinder, liquid-cooled, SOHC, 4-valve
Bore X Stroke:
92 mm x 75.5 mm
Performance
Horsepower Approx:
30-35 HP (estimated)
Torque Approx:
30-35 lb-ft (estimated)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR42)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
4.0 US gal (15.1 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive Modes:
High, Low, Neutral, Reverse, Park
Features
Drive System:
On-Demand All-Wheel Drive (AWD)
Gear Reduction:
High and Low range
📐 Dimensions
Exterior
Length:
81 in (205.7 cm)
Width:
48 in (121.9 cm)
Height:
47 in (119.4 cm)
Wheelbase:
50.5 in (128.3 cm)
Ground Clearance:
11 in (27.9 cm)
Weights
Dry Weight Approx:
624 lbs (283 kg)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45.4 kg)
Rack Capacity Rear:
200 lbs (90.7 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to ANSI/SVIA safety standards
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Engine Braking:
Engine braking assist through PVT system
Passive Features
Handlebars:
Ergonomic handgrips and controls
Lighting:
Dual headlights, taillight/brake light
Tire Type:
ATV-specific, knobby tread pattern for traction
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights)
Driver Assistance
Driver Assistance Systems:
None (typical for this era and class of ATV)
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually
Oil Filter Change:
Every 100 hours or annually
Air Filter Inspection:
Every 25 hours or monthly
Spark Plug Replacement:
Every 100 hours or annually
Drive Belt Inspection:
Every 100 hours or annually
Fluid Specifications
Engine Oil Type:
SAE 20W-50, API SG or higher (Polaris recommends specific oil)
Engine Oil Capacity:
Approx. 2.2 US quarts (2.1 L) with filter
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Transmission Fluid Type:
SAE 20W-50, API SG or higher (Polaris recommended)
Gearcase Fluid Type:
SAE 80W-90 GL-4 Gear Oil
Known Issues
Common Wear Items:
Drive belt, bushings, tie rod ends, brake pads
Potential Electrical Issues:
Wiring harness fatigue, stator/rectifier failure (less common on this model)
Fuel System Considerations:
Carburetor jetting can be sensitive to altitude and modifications
📚 Vehicle History
Brand Heritage
Brand History:
Polaris Industries is a long-standing manufacturer of recreational and utility vehicles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its comfort and capability.
Production
Production Era:
The Sportsman 500 has been in continuous production with various updates since the mid-1990s.
Key Innovations 500 Series:
Introduction of Independent Rear Suspension (IRS) on some models, enhanced AWD systems.
Sale

Unavailable

Sold Out