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Polaris 2008 Sportsman 500 EFI X-2 Touring Repair Manual

$16.99
$16.99
This manual covers the 2008 Sportsman 500 X-2 Touring, an All-Terrain Vehicle (ATV) renowned for its robust engineering and versatility. Designed for both utility and recreational purposes, the Sportsman line,...
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类型: Atv
厂商:
Polaris
斯库: 52300
标签: 2008 Atv Polaris Powersports Snowmobiles Sportsman 500 EFI X-2 Touring Touring Models
Polaris 2008 Sportsman 500 EFI X-2 Touring Repair ManualPolaris 2008 Sportsman 500 EFI X-2 Touring Repair ManualPolaris 2008 Sportsman 500 EFI X-2 Touring Repair ManualPolaris 2008 Sportsman 500 EFI X-2 Touring Repair Manual
This manual covers the 2008 Sportsman 500 X-2 Touring, an All-Terrain Vehicle (ATV) renowned for its robust engineering and versatility. Designed for both utility and recreational purposes, the Sportsman line, including variants like the Sportsman 500 EFI and Sportsman Touring 500 EFI, offers a blend of power and comfort. Key features include a liquid-cooled 499cc engine with Electronic Fuel Injection (EFI), a Variable Transmission (PVT) with engine braking, and an On-Demand All-Wheel Drive system for superior traction in varied terrain. Its substantial towing capacity and rack storage further enhance its utility for work or adventure. This comprehensive Service Repair Shop Manual in English provides in-depth guidance for maintaining and repairing your 2008 Sportsman 500 X-2 Touring. It details procedures for all major systems, including the engine, fuel system, transmission, drivetrain, electrical system, steering, suspension, and brakes. The manual includes routine maintenance, engine overhauls, transmission repairs, electrical diagnostics, and troubleshooting for common issues, all supported by factory specifications, torque values, and detailed illustrations. This resource is invaluable for owners and professional mechanics alike, ensuring the longevity and optimal performance of the ATV.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 X-2 Touring
Year:
2008
Model Variants Covered:
Sportsman 500 EFI, Sportsman 500 X-2 EFI, Sportsman Touring 500 EFI
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Target User:
Owners and technicians seeking comprehensive repair and maintenance guidance for the 2008 Polaris Sportsman 500 X-2 Touring.
Competitive Analysis
Value Proposition:
Provides factory-level technical information in an accessible digital format, empowering users to perform complex repairs and maintenance efficiently.
Key Features
Content Focus:
Detailed step-by-step procedures, OEM specifications, and troubleshooting guides.
Accessibility:
Instant download via email, allowing immediate access to repair information.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Shop Manual
Language:
English
Format:
Digital PDF Download
Delivery Method:
Email download link
Page Count
Page Count:
Not Specified (typically comprehensive for this type of manual)
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, repair, assembly, and troubleshooting of the 499cc engine.
Fuel System:
EFI system diagnostics, component testing, fuel pump, injectors, throttle body.
Lubrication Cooling:
Oil system, oil filter, cooling system, radiator, fan operation.
Transmission Drivetrain:
PVT (Polaris Variable Transmission), belt inspection and replacement, drive clutch, driven clutch, gearcase, AWD system.
Electrical System:
Battery, charging system, ignition system, lighting, starter, wiring diagrams, diagnostic codes.
Steering Suspension:
Handlebar steering, tie rods, ball joints, front and rear suspension components, shocks, bushings.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, bleeding procedures.
Bodywork Chassis:
Frame inspection, body panel removal and installation, seat, racks, storage compartments.
Intake Exhaust:
Air filter, intake manifold, exhaust system, muffler.
Wheels Tires:
Tire pressure, wheel removal and installation, bolt patterns.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, tire checks, battery maintenance.
Engine Overhaul:
Complete engine disassembly, rebuilding, and reassembly procedures.
Transmission Repair:
PVT system diagnosis and repair, clutch maintenance, gearcase service.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams and diagnostic procedures.
Suspension Adjustment:
Adjustment of shocks and other suspension components.
Brake System Service:
Brake pad replacement, caliper service, bleeding procedures.
Troubleshooting:
Advanced troubleshooting for all major systems, including common issues and solutions.
Tune Ups:
Comprehensive tune-up procedures for optimal performance.
Technical Depth
Depth Of Information:
Factory/Official Service Repair Workshop Manual covering OEM specifications.
Precision Data:
Includes torque specifications, fuel pressure charts, electrical connector data, compression ranges, minimum/maximum tolerances.
Visual Aids:
Features exploded diagrams, charts, and illustrations for disassembly and re-assembly.
Audience:
Suitable for professional mechanics and individuals with basic mechanical knowledge.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac, smartphones, iPads, flash drives, hard drives.
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Usage
Copy Paste Capability:
Copy to computer and devices
Support
Lifetime Policy:
Lifetime Protection Policy if lost or damaged
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 4-Valve
Displacement:
499cc
Bore X Stroke:
3.8 x 3.3 in (97 x 84 mm) - Representative value, exact may vary slightly.
Cooling System:
Liquid-Cooled
Fuel System:
Electronic Fuel Injection (EFI)
Performance
Horsepower:
Approx. 32 HP (actual output may vary).
Torque:
Not specified, but the manual will contain detailed torque specifications for engine components.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Pressure:
Manual will provide specific fuel pressure charts.
🔧 Transmission
Standard
Transmission Type:
Polaris Variable Transmission (PVT) with Engine Braking
Drive Modes:
2WD/4WD High/Low with Electric Front Differential Lock
Features
Clutch System:
Heavy-duty, long-life, low-maintenance CVT with carbon-fiber drive belts.
Gearbox:
Geared Hi/Lo range, Neutral, Reverse, Park
📐 Dimensions
Exterior
Length:
85.5 in (217.2 cm)
Width:
45.2 in (114.8 cm)
Height:
47 in (119.4 cm)
Weights
Dry Weight:
661 lbs (299.8 kg)
Gross Vehicle Weight Rating Gvwr:
Not Specified, manual will provide details.
Cargo
Front Rack Capacity:
100 lbs (45 kg)
Rear Rack Capacity:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Wheels Tires
Front Tire Size:
AT 25 x 8-12
Rear Tire Size:
AT 25 x 10-12
Wheelbase:
50.5 in (128.3 cm)
🛡️ Safety Features
Ratings
Safety Compliance:
Manual will cover safety features and procedures relevant to Polaris's safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear, engine braking.
Passive Features
Lighting:
Dual 35W headlights, dual 27W tail/stop lights.
Seatbelt Provision:
N/A for standard ATV operation, but manual covers seating and passenger safety considerations for the X-2 model.
💡 Technology Features
Infotainment
Display Features:
Basic LCD instrumentation (speedometer, odometer, trip meter, fuel gauge, clock, gear indicator, AWD indicator). Manual covers gauge cluster functionality.
Driver Assistance
AWD System:
On-Demand All-Wheel Drive (AWD) for enhanced traction.
Connectivity
Diagnostics:
EFI system allows for diagnostic code reading through the display or a specialized tool. Manual details these procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals, typically every 100 hours or annually.
Air Filter Cleaning:
Check and clean as needed, depending on operating conditions. Manual provides specific guidance.
Belt Inspection:
Regular inspection of the CVT belt for wear and damage. Manual details replacement criteria.
Fluid Specifications
Engine Oil:
Manual will specify SAE viscosity grade (e.g., 0W-40, 10W-40, 20W-50) and API service classification. Polaris branded oil is often recommended.
Gearcase Oil:
Manual will specify type and capacity (e.g., Polaris AGL, SAE 80W-90 gear oil).
Coolant:
Manual will specify type (e.g., permanent type antifreeze/coolant, typically ethylene glycol based) and mixture ratio.
Known Issues
Cv Belt Wear:
As with many CVT systems, belt wear can be accelerated by aggressive riding or improper clutch engagement. Manual provides inspection and replacement guidelines.
Suspension Bushings:
Over time and with heavy use, suspension bushings can wear. Manual details inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Brand Identity:
Polaris is a well-established American manufacturer known for its off-road vehicles, including ATVs, UTVs, and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its utility and comfort, with the X-2 and Touring variants offering enhanced passenger and utility features.
Production
Production Years For 500 Efi:
The 500 EFI engine was a staple in Polaris's lineup for many years, evolving through various models including the 2008 Sportsman.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Polaris Sportsman models consistently receive positive reviews for their capability, comfort, and utility in the ATV market.
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