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2008 POLARIS SPORTSMAN 500 EFI / X2 / TOURING / 500 H.O. ATV Service & Repair Manual - Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Sub Models: EFI, X2, Touring, 500 H.O. Model Year: 2008 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics...
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类型: Atv
厂商:
Polaris
斯库: 45378
标签: 2008 ATV Polaris Powersports SPORTSMAN 500 EFI SPORTSMAN 500 H.O. Sportsman Series SPORTSMAN TOURING SPORTSMAN X2
2008 POLARIS SPORTSMAN 500 EFI / X2 / TOURING / 500 H.O. ATV Service & Repair Manual - Download PDF2008 POLARIS SPORTSMAN 500 EFI / X2 / TOURING / 500 H.O. ATV Service & Repair Manual - Download PDF2008 POLARIS SPORTSMAN 500 EFI / X2 / TOURING / 500 H.O. ATV Service & Repair Manual - Download PDF2008 POLARIS SPORTSMAN 500 EFI / X2 / TOURING / 500 H.O. ATV Service & Repair Manual - Download PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500
Sub Models:
EFI, X2, Touring, 500 H.O.
Model Year:
2008
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition
Cost Savings:
Inexpensive way to keep vehicle working properly, allows for DIY repairs to save money
Manual Advantage
Key Benefits:
Complete information, detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions for all diagnostic and repair procedures.
📋 Manual Details
Coverage
Applicable Models:
2008 Polaris Sportsman 500 EFI, Sportsman 500 X2, Sportsman 500 Touring, Sportsman 500 H.O.
Pages
Page Count:
406
Type
Manual Type:
Official Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems
Systems Covered:
General Information, Maintenance, Engine, Fuel Injection/Carburetor, Body, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical Systems, 500 EFI X2/Touring Quadricycle Specifics
Procedures
Procedures Included:
Complete tear down and rebuild, maintenance, troubleshooting, diagnostic procedures, repair procedures, installation procedures
Depth
Technical Depth:
Comprehensive (from basic maintenance to complete rebuilds, including detailed illustrations, exploded diagrams, wiring schematics, and torque specifications)
📊 Manual Specifications
File Characteristics
File Quality:
High quality, searchable, bookmarked, printable
Print Options
Print Quality:
Fully printable pages
Delivery
Delivery Method:
Instant Download
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
500cc class, Liquid-cooled, 4-stroke, SOHC, 2-valve
Performance
Horsepower Approximate:
Approximately 33 hp (specific to sub-model and tuning)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) for EFI models, Carburetor for H.O. models (manual covers both, refer to specific chapters)
Bore Stroke
Bore X Stroke:
92.0 mm x 75.0 mm (typical for 499cc displacement)
Compression Ratio
Compression Ratio:
10.0:1 (typical)
Cooling System
Cooling Method:
Liquid-cooled
Oil Capacity
Engine Oil Capacity With Filter:
Refer to manual for exact capacity (typically around 2.0-2.3 quarts/liters)
Spark Plug
Spark Plug Type:
NGK CR9EB or equivalent (refer to manual for specific recommendation and gap)
🔧 Transmission
Type
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Drive System
Drive System:
Shaft Drive, On-Demand All-Wheel Drive (AWD)
Gear Reduction
Gear Reduction Ratios:
Manual provides detailed ratios for high/low range and reverse
Clutch System
Clutch Description:
Primary and secondary clutch system for variable ratio drive
📐 Dimensions
General
Overall Length:
Refer to manual for specific model (typically around 83 inches)
Overall Width:
Refer to manual for specific model (typically around 46 inches)
Overall Height:
Refer to manual for specific model (typically around 48 inches)
Weights
Dry Weight:
Refer to manual for specific model (typically around 650-690 lbs)
Capacity
Towing Capacity:
Refer to manual for specific model (typically around 1500 lbs)
Rack Capacity Front:
Refer to manual for specific model (typically around 90 lbs)
Rack Capacity Rear:
Refer to manual for specific model (typically around 170 lbs)
🛡️ Safety Features
Features
Braking System:
Hydraulic disc brakes (front and rear), sealed hydraulic system
Lighting:
Dual headlights, taillight/brake light
Rollover Protection:
Not applicable to ATVs in standard configuration; emphasis on rider training and safe operation.
💡 Technology Features
Engine Management
Efi System:
Electronic Fuel Injection system provides optimized fuel delivery for varying conditions.
Powertrain
AWD System:
Polaris's On-Demand All-Wheel Drive automatically engages front-wheel drive when needed.
Instrumentation
Gauge Cluster:
Digital/analog combination gauge cluster typically includes speedometer, odometer, trip meter, fuel gauge, and warning lights.
Lighting
Lighting Technology:
Halogen headlights for primary illumination.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 100 hours or annually)
Air Filter Maintenance:
Recommended cleaning/replacement at regular intervals (refer to manual)
Spark Plug Replacement:
Refer to manual for recommended replacement interval
Fluid Specifications
Engine Oil Specification:
SAE 5W-50 Synthetic (or as specified in manual, API CI-4 recommended)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (refer to manual for specific type and mixture)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Gearcase Oil Type:
Refer to manual for specific gearcase oil and front differential oil specifications
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, starter solenoid, drive belt
Troubleshooting Areas
Troubleshooting Guidance:
Includes troubleshooting for starting issues, engine performance, electrical faults, and drivetrain problems.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a long-standing manufacturer of powersports vehicles, known for its ATVs, snowmobiles, and motorcycles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, utility, and all-wheel-drive capability since its introduction.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the USA.
🏆 Awards & Recognition
Recognition
Model Standing:
The Polaris Sportsman 500 has consistently been a popular and well-regarded model in the ATV market for its versatility and performance.
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