Segment:
Utility/Recreational ATV
Target User:
Recreational riders, hunters, farmers, general utility users
Key Competitors:
Can-Am Outlander, Honda Foreman, Yamaha Grizzly
Vehicle Features:
Comfortable seating for two, versatile cargo capacity, Polaris's AWD system
Manual Value Proposition:
Essential resource for maintaining and repairing the 2009 Sportsman 500 Touring, enabling owners to perform tasks from basic service to complex repairs, saving time and money.
Engine Systems:
Engine disassembly, assembly, tuning, diagnostics, lubrication, cooling, fuel, exhaust
Drivetrain Systems:
Transmission, clutch, driveshafts, differentials, final drive, AWD system
Suspension Steering:
Front and rear suspension, steering components, wheel alignment
Braking Systems:
Hydraulic brake system, calipers, master cylinder, brake lines, bleeding procedures
Electrical Systems:
Ignition system, charging system, lighting, starter, battery, wiring diagrams, ECUs
Body Chassis:
Frame, body panels, seats, racks, storage compartments
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, lubrication points
Troubleshooting Diagnostics:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation
Repair Procedures:
Step-by-step repair instructions for all major components and systems
Overhaul Rebuild:
Complete engine and transmission overhaul instructions
Depth Level:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds
Detail Level:
Detailed torque specifications, clearances, and assembly sequences
Visual Aids:
Includes photos and illustrations for clarity
Transmission Type:
Automatic PVT (Polaris Variable Transmission)
Drive Modes:
High, Low, Neutral, Reverse, Park
Clutch Type:
Centrifugal Clutch
Drive System:
On-Demand All-Wheel Drive (AWD)
Final Drive:
Sealed Shaft Drive
Gear Reduction High:
Refer to manual for specific ratios
Gear Reduction Low:
Refer to manual for specific ratios
Transmission Oil Type:
Polaris PVT Fluid
Transmission Oil Capacity:
Refer to manual for specific capacity
Rollover Protection:
N/A (ATVs typically do not have specific rollover ratings like cars)
Braking System:
Hydraulic disc brakes (front and rear)
Lighting:
Dual headlights, taillight/brake light
Seatbelts:
N/A (Helmet and safety gear required)
Hand Grips:
Comfortable, textured hand grips
Instrument Cluster:
Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, clock.
AWD System:
Polaris's proprietary On-Demand All-Wheel Drive (AWD) system automatically engages all four wheels when traction is needed.
Diagnostic Ports:
Includes diagnostic connectors for use with specialized service tools and the manual's diagnostic procedures.
Initial Service:
Refer to manual for break-in service recommendations (typically around 10-20 hours or 100-200 miles).
Oil Change Interval:
Every 100 hours or 1,000 miles, or annually, whichever comes first.
Air Filter Cleaning:
Every 25 hours or 250 miles, or more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., ~100-200 hours).
Coolant Type:
Polaris Premium 2-Stroke Synthetic Oil (when mixing with water for coolant, use appropriate antifreeze)
Brake Fluid Type:
DOT 3 or DOT 4
Common Wear Items:
Drive belts, suspension bushings, wheel bearings, tie rod ends.
Potential Electrical:
Occasional issues with charging system components or starter solenoid if not maintained.
Drive Belt Care:
Regular inspection and replacement of the PVT belt are crucial for optimal performance and to prevent drivetrain damage.
Polarismotorsports Heritage:
Polaris has been a pioneer in the powersports industry since its founding in 1954, known for innovation in snowmobiles and ATVs.
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, continuously evolving with new features and engine options to meet diverse rider needs.
Touring Variant Focus:
The Touring models emphasize rider comfort and the ability to carry a passenger, distinguishing them from single-rider utility ATVs.
Manufacturing Location:
Primarily manufactured in the United States (e.g., Spirit Lake, Iowa; Roseau, Minnesota).
