Segment:
High-performance utility ATVs for recreational and work applications.
Competitors:
Competes with similar offerings from manufacturers like Arctic Cat, Can-Am, and Honda in the utility ATV market.
Versatility:
Known for their versatility in various terrains and applications, from trail riding to hauling and towing.
Engine Power:
The 600cc and 700cc engines provide ample power for demanding tasks and spirited riding.
Manual Benefit:
Provides comprehensive technical guidance essential for maintaining and repairing these capable machines, ensuring longevity and optimal performance.
Engine:
Detailed coverage of engine disassembly, assembly, diagnosis, and repair, including cylinder heads, pistons, rings, crankshaft, camshaft, valve train, oil pump, and lubrication system.
Fuel System:
Includes carburetor system, fuel pump, fuel filter, fuel lines, and troubleshooting for fuel delivery issues.
Ignition System:
Coverage of spark plugs, wiring, ignition coil, timing, and diagnostic procedures.
Transmission Drivetrain:
Information on transmission maintenance, fluid changes, and drivetrain components.
Brakes:
Detailed procedures for brake pad replacement, rotor service, brake lines, and hydraulic system maintenance.
Electrical System:
Extensive coverage including wiring diagrams, sensor diagnostics, battery, starter, alternator, lighting systems, and switches.
Chassis Suspension:
Includes information on suspension components, steering system, wheel bearings, and axle assemblies.
Body Panels Trim:
Details on body panel removal, installation, and trim components, including fenders, hoods, and bumpers.
Cooling System:
Radiator, fan, coolant hoses, and oil cooling systems are covered.
Tire Wheel Service:
Information on tire rotation, wheel bearing maintenance, and tire replacement procedures.
Routine Maintenance:
Oil changes, transmission fluid changes, fluid level checks, tire rotation, and filter replacements.
Engine Rebuild:
Comprehensive guide for complete engine teardown, inspection, machining, and reassembly.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.
Component Replacement:
Step-by-step instructions for replacing specific parts such as brake pads, spark plugs, fuel pumps, alternators, and wiring harnesses.
Wiring Repair:
Detailed wiring diagrams for tracing electrical faults and performing repairs.
Technical Specifications:
Includes torque specifications, fluid capacities, clearances, and electrical values essential for accurate repairs.
Fastener Management:
Guidance on proper fastener selection, torque values, and usage of gaskets and seals.
Depth:
Factory level depth, covering everything from basic maintenance to complete engine and transmission overhauls. Includes diagnostic procedures and specifications for professional technicians.
Engine Type 600:
Liquid-cooled, 4-stroke, 4-valve SOHC, 600cc
Engine Type 700:
Liquid-cooled, 4-stroke, 4-valve SOHC, 700cc
Horsepower Estimated 600:
Approximately 50 HP (exact figures may vary by source)
Horsepower Estimated 700:
Approximately 55-60 HP (exact figures may vary by source)
Carburetor Type:
CV-type Carburetor(s)
Fuel Capacity Recommendation:
Uses standard unleaded gasoline (refer to manual for specific octane rating)
Pistons Rings:
Covers specifications for piston and ring installation and clearances.
Crankshaft Bearings:
Includes procedures for crankshaft and bearing inspection and replacement.
Atv Safety Considerations:
Manual emphasizes safe operating practices, protective gear, and rider training, common for ATVs of this era.
Braking System:
Hydraulic disc brakes on all wheels for reliable stopping power.
Engine Braking:
Variable transmission provides engine braking for controlled descents.
Lighting:
Dual headlights and a taillight/brake light for visibility.
Oil Change Interval:
Typically every 100 hours or annually (refer to manual for precise interval based on usage).
Air Filter Maintenance:
Regular inspection and cleaning/replacement, especially in dusty conditions.
Spark Plug Replacement:
Intervals specified in the manual, typically based on hours of use or mileage.
Engine Oil Type:
SAE 5W-50 Synthetic (or as specified by Polaris, check manual for exact grade and capacity).
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors.
Common Wear Items:
CV boots, suspension bushings, and drive belts are common wear items on utility ATVs; manual provides guidance on inspection and replacement.
Carburetor Cleaning:
Carburetors may require periodic cleaning and adjustment, especially with fuel quality variations or storage.