2009 POLARIS SPORTSMAN 800 ATV Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 EFI / Touring / X2 EFI Model Variants: • Sportsman 800 EFI • Sportsman 800 Touring • Sportsman 800 X2 EFI...

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类型: Atv

斯库: 38382

标签: 2009 Atv Polaris Powersports Snowmobiles SPORTSMAN 800 Touring Models

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Description

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 800 EFI / Touring / X2 EFI

Model Variants:

• Sportsman 800 EFI

• Sportsman 800 Touring

• Sportsman 800 X2 EFI

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Target Audience:

Owners and technicians seeking detailed repair and maintenance information for specific 2009 Polaris Sportsman 800 models.

Value Proposition

Key Benefit:

Provides essential information for performing repairs, maintenance, and troubleshooting, enabling cost savings and extended vehicle lifespan.

Content Format

Usage Convenience:

Printable pages for easy on-site use, accessible on smartphones for trailside repairs.

Vendor Description

Provider:

MyGreenManuals.com

📋 Manual Details

Coverage

Covered Models:

• 2009 Polaris Sportsman 800 EFI ATV

• 2009 Polaris Sportsman 800 Touring ATV

• 2009 Polaris Sportsman 800 X2 EFI ATV

Format

Format:

PDF Download

Language

Language:

English

Manual Type:

Repair Manual / Workshop Manual

📖 Manual Coverage

Systems

Systems Covered:

• General Information

• Routine Maintenance

• Engine Removal and Installation

• Fuel System

• Lubrication and Cooling System

• Engine Specifications

• Transmission, Drive Chain & Sprockets

• Steering System

• Shocks

• Body Work

• Intake & Exhaust

• Electrical System

• Advanced Troubleshooting

Procedures

Procedures Included:

• Scheduled maintenance procedures

• Engine disassembly, inspection, and reassembly

• Fuel injection system diagnosis and repair

• Cooling system maintenance and repair

• Transmission and driveline servicing

• Steering and suspension component inspection and replacement

• Electrical system diagnostics and repair (including wiring diagrams)

• Troubleshooting common operational issues

• Component replacement procedures

• Torque specifications for critical fasteners

Depth

Technical Depth:

Comprehensive, covering routine maintenance to advanced diagnostics and component-level repairs.

📊 Manual Specifications

File Characteristics

File Format:

Portable Document Format (PDF)

Searchability:

Likely text-searchable (standard for professional PDF manuals).

Distribution

Delivery Method:

Instant download after payment.

Support

Loss Protection:

Lifetime protection policy for replacement if lost or damaged.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Displacement:

799 cc (48.75 cu. in.)

Bore X Stroke:

Not specified, but typical for this era of Polaris 800 V-twin.

Performance

Horsepower Estimate:

Approximately 50-55 HP (manufacturer specific, not provided in product info).

Torque Estimate:

Not specified, but optimized for low-end torque for off-road applications.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - likely throttle body injection.

Fuel Type:

Unleaded gasoline

Cooling System

Cooling Method:

Liquid-cooled with radiator and fan.

Lubrication

Oil Type Recommendation:

Typically SAE 0W-40 or 10W-50 synthetic or semi-synthetic ATV specific oil, refer to manual for exact specification.

Oil Capacity:

Not specified, typically around 2.0-2.5 quarts (1.9-2.4 liters) with filter change, refer to manual for exact specification.

🔧 Transmission

Transmission Type:

Automatic (Polaris PVT™ - Continuously Variable Transmission)

Drive System

Drive System:

Shaft Drive with On-Demand AWD (All-Wheel Drive)

Gear Selection

Gear Selection:

High, Low, Neutral, Reverse, Park

Fluid Type

Transmission Fluid Type:

Polaris ATV Demand Drive Fluid (front differential) and Polaris SynGuard™ Manual Transmission Fluid or equivalent for the main transmission. Refer to manual for exact specifications and capacities.

📐 Dimensions

Overall

Length:

Not specified, but typically around 83 inches (210.8 cm) for standard models.

Width:

Not specified, but typically around 46 inches (116.8 cm).

Height:

Not specified, but typically around 47 inches (119.4 cm).

Weights

Dry Weight:

Not specified, but typically in the range of 650-700 lbs (295-318 kg).

Ground Clearance:

Not specified, but typically around 11.25 inches (28.6 cm).

Cargo

Rack Capacity Front:

Not specified, but typically around 100 lbs (45 kg).

Rack Capacity Rear:

Not specified, but typically around 200 lbs (91 kg).

Towing

Towing Capacity:

Typically 1500 lbs (680 kg).

🛡️ Safety Features

Features

Braking System:

Hydraulic disc brakes front and rear.

Lighting:

Dual halogen headlights, LED taillight/brakelight.

Operator Protection:

Handlebar with handguards, footrests.

💡 Technology Features

Powertrain

Efi System:

Advanced EFI system provides precise fuel delivery for improved throttle response, fuel efficiency, and cold-weather starting.

AWD System:

Polaris's 'On-Demand' AWD system automatically engages the front drive when rear wheel slippage is detected, providing excellent traction.

Instrumentation

Gauge Cluster:

Digital/Analog gauge cluster displaying speedometer, tachometer, odometer, trip meter, fuel level, AWD indicator, and engine warning lights.

Convenience

Storage:

Front and rear composite racks, and often a sealed storage compartment.

🔧 Maintenance

Service Intervals

Initial Service:

Typically at 20 hours or 300 miles for the first service, including oil change, filter inspection, and general check-over.

Regular Oil Change:

Every 100 hours or 1000 miles, or annually, whichever comes first. Frequent checks are recommended for heavy use.

Air Filter Maintenance:

Inspect and clean/replace every 50 hours or more frequently in dusty conditions.

Spark Plug Replacement:

Typically every 100 hours or as needed based on inspection.

Fluid Specifications

Engine Oil Grade:

SAE 0W-40 or 10W-50 synthetic ATV oil (refer to manual for exact spec and API rating).

Coolant Type:

Ethylene glycol based antifreeze (e.g., Polaris Premium Antifreeze) mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

Drive belts (PVT system), wheel bearings, tie rod ends, brake pads, and suspension components are common wear items on ATVs of this era.

Potential Electrical:

Some models may experience stator or voltage regulator issues over time, common in many ATV brands.

Fuel System Maintenance:

Periodic injector cleaning and fuel filter replacement can help maintain optimal performance of the EFI system.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc.

Industry Segment:

Polaris is a long-standing manufacturer of powersports vehicles, including ATVs, UTVs, and snowmobiles.

Model Evolution

Sportsman Lineage:

The Sportsman line is Polaris's flagship utility ATV series, known for its comfort, power, and VersaTrac AWD system. The 800cc engine variant was a popular choice for serious off-road enthusiasts and utility work.

Production

Manufacturing Location:

Primarily manufactured in the USA.