Category:
High-performance utility ATV
Target Audience:
Outdoor enthusiasts, hunters, farmers, recreational riders requiring robust performance and off-road capability.
Key Competitors:
Can-Am Outlander, Arctic Cat 700/1000, Yamaha Grizzly, Kawasaki Brute Force.
Engine Size:
800cc V-twin engine
Efi System:
Electronic Fuel Injection for improved throttle response and fuel efficiency.
Suspension Type:
Independent front and rear suspension for superior ride quality and handling.
AWD System:
On-Demand All-Wheel Drive for enhanced traction.
Towing Capacity:
Significant towing and rack capacity, typical for utility ATVs of this class.
Engine Service:
Complete overhaul, disassembly, assembly, tuning, diagnostics, component testing.
Fuel System:
EFI system, fuel pump, injectors, pressure regulator, throttle body, fuel tank, lines.
Ignition System:
CDI unit, ignition coils, spark plugs, wiring.
Cooling System:
Radiator, fan, thermostat, coolant hoses, water pump.
Exhaust System:
Muffler, pipes, catalytic converter (if applicable), heat shields.
Transmission And Drivetrain:
PVT (Polaris Variable Transmission) belt, clutches (primary and secondary), gear case, drive shafts, differentials, AWD system.
Brakes:
Hydraulic disc brakes (front and rear), master cylinders, calipers, brake lines, pads, rotor specifications.
Suspension:
Front and rear independent suspension, shocks, springs, A-arms, bushings, alignment specifications.
Steering:
Handlebar, steering post, tie rods, ball joints, steering rack (if applicable).
Electrical System:
Battery, charging system (stator, voltage regulator), lighting (headlights, taillights, brake lights), starter motor, wiring diagrams, fuses, relays.
Body And Chassis:
Frame, body panels, racks, seat, plastics, decals.
Diagnostic Troubleshooting:
Fault codes, diagnostic procedures, symptom-based troubleshooting.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, chain adjustment (if applicable), belt inspection.
Component Overhaul:
Engine rebuilds, transmission repairs, suspension component replacement, brake system servicing.
Troubleshooting Guides:
Step-by-step diagnostics for common and uncommon issues.
Electrical Diagnostics:
Wiring diagram interpretation, voltage/resistance testing, component testing.
Suspension And Steering Alignment:
Adjustment procedures and specifications.
Depth Level:
Comprehensive factory-level detail for professional technicians and advanced DIYers.
Diagnostic Tools:
Information on necessary special tools and diagnostic equipment (e.g., digital multimeter, pressure gauges).
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specific measurement values for engine components, bearings, etc.
Wiring Diagrams:
Detailed and color-coded electrical schematics.
Engine Type:
4-stroke, SOHC, V-Twin, Liquid-Cooled
Displacement:
760cc (approximate)
Bore X Stroke:
Refer to manual for specific factory bore and stroke dimensions.
Compression Ratio:
Refer to manual for specific factory compression ratio.
Horsepower:
Estimated 50-55 HP (typical for the class, manual will provide exact figures).
Torque:
Refer to manual for specific torque figures.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
Typically around 3.25-4.0 gallons (manual will confirm).
Engine Oil Change:
Typically every 100 hours or annually, whichever comes first. (Refer to manual for precise intervals).
Transmission Oil Change:
Refer to manual for specific transmission fluid change intervals.
Air Filter Cleaning:
Frequent checks and cleaning, especially in dusty conditions. Replacement as needed.
Spark Plug Replacement:
Refer to manual for recommended spark plug replacement intervals and types.
Engine Oil Type:
Polaris recommends specific synthetic or semi-synthetic engine oils. Refer to manual for viscosity grade (e.g., 0W-40, 5W-50) and API service classification.
Engine Oil Capacity:
Refer to manual for exact oil capacity with and without filter change.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Polaris coolant type.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Gearcase Oil:
Refer to manual for specific gearcase oil viscosity and type (e.g., SAE 80W-90 GL-5).
Clutch Wear:
As with many ATVs, clutch wear can occur with heavy use, potentially leading to reduced performance. Manual covers clutch inspection and adjustment.
Suspension Bushings:
Bushings can wear over time, affecting handling. Manual provides replacement procedures.
Efi System Cleaning:
Periodic cleaning of throttle body and injectors may be beneficial. Manual details these procedures.
