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Polaris Sportsman 800 Touring 2008 Factory Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Codes Vehicle Platform: Polaris Sportsman Platform 👋 Introduction Market Position Atv Segment: Premium All-Terrain Vehicle (ATV) for touring...
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类型: Atv
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Polaris Sportsman 800 Touring 2008 Factory Service Repair Manual Download PDFPolaris Sportsman 800 Touring 2008 Factory Service Repair Manual Download PDFPolaris Sportsman 800 Touring 2008 Factory Service Repair Manual Download PDFPolaris Sportsman 800 Touring 2008 Factory Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800 Touring
Year:
2008
Codes
Vehicle Platform:
Polaris Sportsman Platform
👋 Introduction
Market Position
Atv Segment:
Premium All-Terrain Vehicle (ATV) for touring and utility.
Competitive Analysis
Competitors:
Competes with other high-displacement touring ATVs from manufacturers like Can-Am, Arctic Cat, and Yamaha.
Key Features
Vehicle Design:
Designed for extended comfort and capability, featuring a larger engine and often a passenger seat.
Manual Value Proposition
Diy Repair:
Empowers owners to perform maintenance and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Rebuild, Refurbish, Restore
Page Count
Total Pages:
388
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
General Information:
General overview and specifications.
Maintenance:
Scheduled maintenance, lubrication, tune-ups, preventative maintenance.
Engine:
Engine disassembly, assembly, inspection, repair, diagnostics.
Carburetion:
Carburetor diagnosis, cleaning, adjustment, and repair.
Clutching:
Primary and secondary clutch inspection, service, and replacement.
Final Drive:
Front and rear drive systems, differential, axles, U-joints.
Body And Steering:
Body panels, frame, handlebars, steering linkage, wheel alignment.
Transmission:
Transmission disassembly, assembly, inspection, and repair (if applicable to model).
Brakes:
Brake system service, hydraulic lines, master cylinders, calipers, rotors, pad replacement.
Electrical:
Wiring diagrams, lighting, ignition system, charging system, starter, battery, ECU diagnostics.
Procedures Included
Diagnostic Procedures:
Comprehensive diagnostic steps for various systems.
Repair Procedures:
Detailed step-by-step repair instructions for all covered systems.
Rebuilding Procedures:
Instructions for complete rebuilds of major components.
Refurbishment Procedures:
Guidance for restoring components to like-new condition.
Restoration Procedures:
Steps for bringing the entire vehicle back to original specifications.
Troubleshooting:
Specific troubleshooting guides for common and uncommon issues.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full overhauls.
📊 Manual Specifications
File Format
Software Requirements:
Adobe PDF Reader or compatible.
Archival Format:
May require WinRar or compatible for extraction if archived.
Print Quality
Printability:
All pages are printable with no restriction.
Binding Type
Binding:
Digital Download (PDF) - Printing is user-dependent.
Paper Type
Paper Quality:
Digital PDF - High quality, detailed illustrations and instructions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-twin
Engine Displacement:
760cc (approx.)
Bore X Stroke:
Specifics detailed within manual
Cooling System:
Liquid-cooled
Performance
Horsepower Rating:
Approx. 50-55 HP (subject to specific tuning and regulations)
Torque Rating:
Specifics detailed within manual
Fuel System
Fuel Delivery:
Fuel Injection (EFI) - likely Keihin or similar.
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended.
Ignition System
Ignition Type:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse.
Features
Drive System:
On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector.
Gear Reduction:
Specific ratios detailed within manual for high/low range and final drive.
Clutch Type:
Roller-type clutch system.
📐 Dimensions
Exterior
Length:
Approx. 83 inches / 210.8 cm
Width:
Approx. 46 inches / 116.8 cm
Height:
Approx. 47 inches / 119.4 cm
Wheelbase:
Approx. 56.5 inches / 143.5 cm
Weights
Dry Weight:
Approx. 640 lbs / 290 kg
Towing Capacity:
1500 lbs / 680 kg
Rack Capacity Front:
100 lbs / 45 kg
Rack Capacity Rear:
200 lbs / 90 kg
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, engine braking.
Suspension:
Independent Front Suspension (IFS) and Independent Rear Suspension (IRS) for stability and comfort.
Passive Features
Lighting:
Dual headlights, brake/taillight.
Ergonomics:
Ergonomically designed seating for rider and passenger comfort.
💡 Technology Features
Infotainment
Display Features:
Digital instrument cluster displaying speed, RPM, fuel level, gear selection, odometer, trip meter.
Driver Assistance
Assist Features:
Engine braking system, On-Demand AWD.
Connectivity
Charging Ports:
May include accessory outlets for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hours, typically every 100 hours or annually.
Air Filter Maintenance:
Check and clean as needed, depending on operating conditions.
Spark Plug Replacement:
Refer to manual, typically around 300-500 hours.
Fluid Specifications
Engine Oil Type:
Synthetic 0W-40 or 10W-40 recommended (refer to manual for exact spec).
Coolant Type:
Polaris-specific or compatible ethylene glycol-based antifreeze.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type:
Specific Polaris CVT fluid or approved equivalent.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, tie rods, wheel bearings.
Potential Problems:
EFI system diagnostics, potential for overheating if cooling system is neglected, drive belt wear.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Polaris Industries, USA.
Model Evolution
Sportsman Lineage:
The Sportsman line is a long-standing and successful series of ATVs known for its versatility and off-road capability.
Production
Manufacturing Location:
Typically manufactured by Polaris in the USA.
🏆 Awards & Recognition
Recognitions
Atv Awards:
The Polaris Sportsman line has historically received numerous awards and positive reviews for its performance and features in its class.
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