Vehicle Segment:
Premium Two-Up Rec/Utility ATV
Target Audience:
Recreational riders, utility users, and hunters requiring a versatile and comfortable ATV for extended rides and carrying passengers/gear.
Key Competitors:
Can-Am Outlander Max, Arctic Cat Thundercat, Yamaha Grizzly 700, Honda Rincon.
Two Up Capability:
Designed with a comfortable passenger seat, floorboards, and handgrips for two-up riding.
Engine Size:
Powerful 799cc liquid-cooled engine for strong performance.
Suspension Travel:
Long-travel independent suspension for superior ride comfort and handling.
Storage:
Front and rear racks with ample storage capacity.
Towing Capacity:
Robust towing capacity for hauling equipment and trailers.
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, piston, crankshaft, connecting rods, valve train, and timing.
Fuel System:
Fuel injection system components (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines, and troubleshooting.
Ignition System:
CDI, ignition coil, spark plugs, wiring, and troubleshooting.
Cooling System:
Radiator, fan, coolant, hoses, thermostat, and maintenance.
Transmission Drivetrain:
PVT (Polaris Variable Transmission) system (clutches, belt, driven clutch), final drive, driveshafts, differentials (front and rear), and axle components.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, and troubleshooting.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, and adjustments.
Steering:
Steering column, tie rods, steering rack, and power steering system (if applicable).
Electrical System:
Battery, charging system (stator, voltage regulator), starter motor, lighting (headlights, taillights, brake lights), wiring diagrams, fuse box, and accessory circuits.
Body Chassis:
Frame, body panels, racks, seats, fenders, and trim components.
Diagnostic Troubleshooting:
Systematic troubleshooting guides, symptom-based diagnostics, and fault code interpretation.
Scheduled Maintenance:
Detailed procedures for oil changes, filter replacements, spark plug service, brake checks, fluid level checks, and PVT belt inspection/replacement.
Engine Repair:
Engine rebuild procedures, piston ring replacement, valve adjustment, seal replacement, and decarbonization.
Transmission Repair:
PVT clutch service, roller replacement, spring replacement, and troubleshooting clutch engagement/disengagement issues.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, multimeter usage, and component testing procedures.
Suspension Alignment:
Alignment procedures for front suspension and adjustments for preload on shock absorbers.
Brake Maintenance:
Brake pad replacement, caliper service, fluid flushing, and bleeding.
Cooling System Service:
Coolant replacement, system flush, and thermostat replacement.
Diagnostic Capabilities:
Advanced diagnostic procedures for identifying root causes of mechanical and electrical issues.
Rebuild Specifications:
Detailed specifications for engine and transmission component tolerances, clearances, and torque values for complete rebuilds.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all electrical systems, color-coded for clarity.
Troubleshooting Charts:
Detailed troubleshooting charts organized by symptom, guiding technicians through diagnostic steps.
Special Tools:
Identification and usage of specialized tools required for specific repair and maintenance procedures.
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first.
Oil Filter Replacement:
Replace with every oil change.
Air Filter Cleaning:
Inspect every 50 hours, clean or replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Service:
Inspect every 100 hours or 12 months, replace as needed.
Pvtt Belt Inspection:
Inspect every 100 hours or 12 months for wear and damage. Replace if worn or damaged.
Brake Fluid Flush:
Recommended every 24 months or 240 hours.
Engine Oil Type:
Polaris PS-4 Synthetic 0W-40 (or equivalent API SG/SH/SJ rated oil)
Engine Oil Capacity:
2.3 US quarts (2.2 L) with filter change
Transmission Fluid Type:
PVT Lubricant (Specific Polaris fluid or equivalent)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Coolant Type:
Polaris Premium All-Season Antifreeze/Coolant (or a 50/50 mix of ethylene glycol and distilled water)
Pvtt Belt Wear:
Premature wear of the PVT belt can occur with aggressive riding, improper alignment, or contamination. Regular inspection is crucial.
Cooling Fan Reliability:
Some instances of cooling fan failure have been reported, leading to overheating. Checking the fan operation and wiring is recommended.
Suspension Bushings:
Wear in control arm bushings can lead to looseness and premature tire wear. Regular inspection and lubrication are advised.
Wiring Harness Connections:
Corrosion or loose connections in the wiring harness can cause intermittent electrical issues. Keeping connections clean and protected is important.
