Target Audience:
Polaris Sportsman Touring 500 H.O. owners, independent repair shops, powersports enthusiasts
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling DIY maintenance and repairs.
Dealer Equivalency:
Equivalent to the service manuals used by authorized Polaris dealerships.
Accessibility:
Instant download provides immediate access to critical repair data.
Content Richness:
Features numerous pictures, diagrams, and step-by-step instructions for clarity.
Primary Coverage:
Comprehensive service and repair for the 2012 Polaris Sportsman Touring 500 H.O.
Estimated Page Count:
Extensive (specific number not provided, typical for factory service manuals)
Manual Type:
Factory Service Repair Manual
Download Method:
Instant Download via Link
Operating Systems:
Windows/Mac
Software Requirements:
Adobe PDF Reader
Printable:
Yes (all pages)
Powertrain:
Engine, Fuel System, Transmission
Chassis:
Suspension, Steering, Brakes, Drivetrain
Body:
Body Panels, Plastics, Seat, Racks
Electrical:
Wiring Schematics, Lighting, Ignition, Charging System, Starting System
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustments, Tire Pressure Checks, Lubrication
Engine Overhaul:
Top-end Rebuild, Bottom-end Rebuild, Valve Adjustment, Piston/Cylinder Service
Fuel System Service:
Carburetor Cleaning/Rebuilding, Fuel Pump Testing, Fuel Line Maintenance
Suspension Repair:
Shock Absorber Replacement, Bushing Replacement, Spring Servicing
Brake System Service:
Brake Pad Replacement, Caliper Service, Bleeding Procedures
Electrical Diagnostics:
Troubleshooting Wiring Faults, Component Testing, Battery Service
Troubleshooting:
Systematic diagnostic guides for common and uncommon issues
Depth Of Information:
Factory-level, suitable for dealership technicians and experienced DIY mechanics
Diagnostic Tools:
Information to support the use of specialized diagnostic tools and procedures
Illustrations:
Detailed diagrams and photographs for component identification and repair steps
Schematics:
Comprehensive wiring schematics and system diagrams
Engine Type:
4-Stroke Single Cylinder
Engine Displacement:
499cc (often referred to as 500cc class)
Aspiration:
Naturally Aspirated
Cooling System:
Liquid-Cooled
Horsepower:
Approx. 38 HP (varies slightly by specific tuning)
Torque:
Not explicitly specified in product info, but generally robust for its class.
Fuel Delivery:
Carburetor (likely Mikuni or Keihin specific model)
Fuel Type:
Unleaded Gasoline
Spark Plug Type:
Specific type to be detailed in manual (e.g., NGK CR7E or similar)
Oil Type:
Specific viscosity and API rating to be detailed in manual (e.g., SAE 5W-50 API SG or similar)
Oil Capacity:
Specific capacity to be detailed in manual (typically around 1.5-2 liters including filter)
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive, AWD/2WD selectable
Gear Selection:
High, Low, Neutral, Reverse, Park
Fluid Type:
Specific Polaris branded or compatible CVT fluid to be detailed in manual.
Fluid Capacity:
Specific capacity for the PVT system to be detailed in manual.
Length:
Approx. 85 in / 215.9 cm (typical for this model class)
Width:
Approx. 48 in / 121.9 cm (typical for this model class)
Height:
Approx. 50 in / 127 cm (typical for this model class)
Dry Weight:
Approx. 705 lbs / 319.8 kg (typical for this model class)
Ground Clearance:
Approx. 11 in / 27.9 cm (typical for this model class)
Front Rack Capacity:
200 lbs / 90.7 kg (typical for this model class)
Rear Rack Capacity:
400 lbs / 181.4 kg (typical for this model class)
Wheelbase:
Approx. 56.25 in / 142.9 cm (typical for this model class)
Safety Standards:
Adheres to industry safety standards for ATVs. Specific certifications not listed.
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Parking Brake:
Hand-operated
Lighting:
Dual Halogen Headlights, LED Tail/Brake Light
Operator Interface:
Ergonomic controls and seating position for operator comfort and control.
Instrument Cluster:
Digital instrumentation with speedometer, odometer, trip meter, fuel gauge, clock, and warning lights.
Drive Mode:
On-Demand All-Wheel Drive (AWD) / 2WD selectable.
Charging Port:
Likely includes a 12V accessory outlet for charging devices.
Engine Oil Change Interval:
Refer to manual for specific mileage/time interval (typically every 100 hours or annually)
Air Filter Cleaning Interval:
Refer to manual for specific interval (often based on operating conditions)
Spark Plug Replacement Interval:
Refer to manual for specific interval (e.g., every 12 months or specific hours)
Engine Oil Specification:
Refer to manual for exact SAE viscosity and API service classification (e.g., SAE 5W-50 API SG)
Transmission Fluid Specification:
Refer to manual for specific Polaris PVT fluid or equivalent.
Coolant Type:
Refer to manual for specific antifreeze/coolant mixture (e.g., ethylene glycol-based with corrosion inhibitors)
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, wheel bearings.
Potential Issues:
Overheating in extreme conditions (if cooling system is not maintained), CVT belt slippage if worn or contaminated.
Brand Legacy:
Polaris is a long-standing manufacturer of powersports vehicles known for innovation and ruggedness.
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its comfort, versatility, and four-wheel-drive capabilities.
Touring Variant:
The 'Touring' designation indicates a model designed for longer rides and often features a more comfortable seat and extended wheelbase.
Manufacturing Location:
Typically manufactured in the USA by Polaris Industries.
