Polaris Sportsman Touring 500 HO 2012 Workshop Repair Manual

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类型: Atv

斯库: 58747

标签: 2012 ATV Misc Polaris Powersports Sportsman Touring 500 HO

产品多属性

Description

The 2012 Sportsman Touring 500 HO is a capable utility ATV designed for both work and recreational riding, offering comfortable two-up seating and robust performance. Featuring a 499cc liquid-cooled engine, On-Demand True All-Wheel Drive, and often equipped with Electronic Power Steering, this model excels in various terrains. Its independent rear suspension, substantial rack capacity, and 1500 lb towing capability make it a versatile choice for demanding tasks and extended journeys. The Sportsman line is recognized for its engineering quality and reliability, with the 500 HO model specifically highlighting comfort and power in the mid-size utility segment. This comprehensive workshop repair service manual provides essential information for the maintenance, troubleshooting, and repair of your 2012 Sportsman Touring 500 HO. It covers all major systems, including the powertrain, chassis, and electrical components, detailing procedures from routine oil changes and filter replacements to complete engine and transmission overhauls. With over 400 pages of technical data, wiring diagrams, special tool information, and diagnostic flowcharts, this manual is an indispensable resource for owners and technicians alike, ensuring optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman Touring 500 HO

Year:

Product Type:

Workshop Repair Service Manual

Codes

Vehicle Platform Code:

AWD/2WD Switchable

👋 Introduction

Market Position

Category:

Utility ATV

Target User:

Owners seeking to perform maintenance, repairs, or diagnostics on their 2012 Polaris Sportsman Touring 500 HO.

Competitive Analysis

Comparison Points:

Known for its comfortable touring capabilities and robust 499cc engine, the Sportsman 500 HO is a strong contender in the mid-size utility ATV segment.

Key Features

Vehicle Features:

Independent Rear Suspension (IRS), On-Demand True AWD, Power Steering (often standard or optional), Comfortable 2-Up Seating

Manual Value Proposition

Value:

Provides essential technical data, step-by-step repair procedures, and diagnostic insights to empower owners and save on professional service costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Maintenance, Troubleshooting, Repair

Secondary Coverage:

Wiring Diagrams, Specifications, Special Tools

Page Count

Estimated Page Count:

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drive System, Final Drive

Chassis:

Suspension (Front & Rear), Steering, Brakes, Frame

Electrical:

Ignition System, Charging System, Starting System, Lighting, Accessories, Wiring Diagrams

Body And Controls:

Body Panels, Seats, Controls, Instrumentation

Procedures Included

Maintenance:

Oil Changes, Filter Replacement, Lubrication, Valve Adjustments, Spark Plug Replacement

Repair:

Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake Service, Electrical Component Diagnosis and Repair

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting, Error Code Interpretation

Technical Depth

Depth:

Comprehensive; Covers routine maintenance to complete engine and drivetrain overhauls, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

Format Type:

Searchable:

Printable:

Print Quality

Quality:

High-resolution scanned pages for clear text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke SOHC

Engine Displacement:

499cc

Bore X Stroke:

92mm x 72mm

Cooling System:

Liquid-Cooled

Engine Oil Capacity:

2.8 L (2.9 US qt)

Spark Plug Type:

NGK CR9EB (or equivalent)

Performance

Horsepower:

~32 HP (Estimated)

Torque:

N/A (Specific data often not published for ATVs, but the engine provides ample low-end grunt)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline, 87 Octane Minimum

🔧 Transmission

Standard

Transmission Type:

Automatic (PVT - Polaris Variable Transmission)

Gear Selection:

High, Low, Neutral, Reverse, Park

Optional

Optional Transmission:

N/A (PVT is standard)

Features

Drive System:

On-Demand True All-Wheel Drive (AWD) / 2WD

Final Drive:

Shaft Drive

Transmission Fluid Type:

Polaris AGL Premium Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil)

Transmission Fluid Capacity:

0.6 L (0.63 US qt)

📐 Dimensions

Exterior

Length:

210.8 cm (83 in)

Width:

116.8 cm (46 in)

Height:

127 cm (50 in)

Wheelbase:

134.6 cm (53 in)

Ground Clearance:

28.7 cm (11.3 in)

Cargo

Front Rack Capacity:

45 kg (100 lb)

Rear Rack Capacity:

90 kg (200 lb)

Weights

Dry Weight:

295 kg (650 lb)

Towing Capacity:

680 kg (1500 lb)

Payload Capacity:

255 kg (563 lb)

🛡️ Safety Features

Ratings

Atv Safety Considerations:

Designed for off-road use, requires helmet and appropriate safety gear. Refer to vehicle owner's manual for specific safety warnings.

Active Features

Braking System:

Hydraulic Disc Brakes (Front & Rear)

Parking Brake:

Mechanical Drum Brake on Rear Drive Shaft

Passive Features

Seat Belt:

N/A (ATV design)

Roll Cage:

N/A (ATV design)

💡 Technology Features

Infotainment

Instrumentation:

Digital LCD Display (Speedometer, Odometer, Trip Meter, Tachometer, Fuel Gauge, Gear Indicator, AWD Indicator)

Driver Assistance

Power Steering:

Often equipped with Electronic Power Steering (EPS) for reduced steering effort, especially at low speeds and on rough terrain.

Connectivity

Lighting:

Dual Halogen Headlights, LED Tail/Brake Light

Accessories

Charging System:

Stator based charging system for battery maintenance.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first.

Air Filter Inspection:

Every 25 hours or 1 month; clean or replace as needed.

Spark Plug Replacement:

Refer to manual for specific mileage/time, typically every 100-200 hours or annually.

Transmission Fluid Change:

Every 100 hours or 12 months.

Fluid Specifications

Engine Oil Type:

SAE 0W-40 Synthetic (API CI-4 or higher recommended)

Coolant Type:

Polaris Premium All-Season Coolant or equivalent (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Drive belts (PVT belt), suspension bushings, tie rod ends, wheel bearings (typical for ATVs of this age and usage).

Potential Problems:

EFI sensor issues, starter solenoid failures, stator failures can occur with age and mileage. Check for proper cooling system maintenance.

📚 Vehicle History

Brand Heritage

Polarisk History:

Polaris Industries, founded in 1954, is a leading manufacturer of powersports vehicles, including ATVs, UTVs, snowmobiles, and motorcycles.

Model Evolution

Sportsman Lineage:

The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving from basic models to feature-rich touring and sport-oriented versions.

2012 Touring 500 Ho Positioning:

The 2012 Sportsman Touring 500 HO focused on providing comfort for two riders with enhanced suspension and ergonomic design, while maintaining the workhorse capabilities of the 500cc engine.

Production

Manufacturing Location:

Primarily USA (e.g., Spirit Lake, Iowa)

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

Polaris Sportsman line has consistently received positive reviews and awards in the utility ATV category for its performance, comfort, and durability.