This manual covers the 2004 Polaris Trail Luxury Snowmobiles, including various engine displacements such as the 340, 500, 550, 600, 700, and 800 Classic models. Polaris snowmobiles are engineered for performance and reliability, offering a balance of capability and comfort for trail riding. The Edge platform, utilized in these models, represents a significant development in Polaris's early 2000s snowmobile technology, designed to provide an enjoyable riding experience.
This comprehensive Factory Service Repair Manual provides factory-level information for owners, DIY mechanics, and repair shops. It details maintenance procedures, tune-ups, and in-depth repair instructions for all major systems, including the engine, fuel system, clutch system, bodywork, steering, suspension, brakes, final drive, and electrical systems. With step-by-step instructions, exploded views, and diagnostic procedures, this manual is an essential resource for maintaining and repairing your 2004 Polaris snowmobile, helping to save on professional service costs.
Model:
Trail Luxury Snowmobiles
Target Audience:
Polaris snowmobile owners, DIY mechanics, repair shops
Value Proposition:
Offers factory-level information at a fraction of professional shop costs, saving money on repairs and maintenance.
Content Quality:
Original factory service manual with step-by-step instructions and exploded views.
Accessibility:
Accessible on PC, Mac, tablets, and smartphones.
Covered Models:
2004 Polaris 340 Edge Classic, 2004 Polaris 500 Classic, 2004 Polaris 550 Classic, 2004 Polaris 600 Classic, 2004 Polaris 700 Classic, 2004 Polaris 800 Classic
Type:
Factory Service Repair Manual
Clutch System:
Included (Drive & Driven Clutches)
Electrical System:
Included
Wiring Diagrams:
Included
Cooling System:
Details for the fan-cooled engine systems, including shroud and ducting maintenance.
Exhaust System:
Maintenance and troubleshooting for the exhaust system.
Ignition System:
Coverage of CDI unit, ignition coils, and related components.
General Information:
Included
Fuel System Repair:
Included
Carburetion Adjustment:
Included
Steering System Repair:
Included
Suspension System Repair:
Included
Brake System Repair:
Included
Final Drive Repair:
Included
Electrical Troubleshooting:
Included
Wiring Troubleshooting:
Included
Diagnostic Procedures:
Included
Suspension Adjustment:
Covers adjustments for front and rear suspension components, including shock absorbers and torsion springs.
Brake Bleeding:
Step-by-step guide for hydraulic brake system bleeding and pad replacement.
Track And Skid Frame:
Procedures for track removal, installation, tensioning, and skid frame maintenance.
Depth:
Comprehensive (Factory Level)
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Transmission Rebuild:
Detailed procedures for CVT clutch service, including roller inspection, spring replacement, and balancing.
Electrical Diagnostics:
In-depth electrical troubleshooting, including testing of ignition systems, lighting, kill switches, and sensors using wiring diagrams.
Printability:
Printable (entire manual or specific pages)
Recommended Binding:
3-ring binder (user supplied)
Usage Recommendation:
Durable paper for workshop use (user supplied)
Engine Type:
2-stroke, Fan-Cooled
Engine Type:
2-stroke, Fan-Cooled
Engine Type:
2-stroke, Fan-Cooled
Engine Type:
2-stroke, Fan-Cooled
Engine Type:
2-stroke, Fan-Cooled
Engine Type:
2-stroke, Fan-Cooled
Fuel Delivery:
Carbureted (specific carburetor models vary by engine)
Carburetor Details:
Manual includes specific carburetor types, jetting, and adjustment procedures for each engine.
Type:
CVT (Continuously Variable Transmission) - P-85 Primary Clutch (typical)
Type:
CVT - High Performer (HP) Driven Clutch (typical)
Coverage:
Service, maintenance, adjustment, and replacement of primary and driven clutches including belt inspection and replacement.
Safety Features:
Manual covers safety warnings, proper operating procedures, and maintenance related to safety systems.
Features:
Basic instrumentation (speedometer, tachometer, fuel gauge, oil light), no advanced infotainment systems.
Features:
No electronic driver assistance features; focus on mechanical systems.
Features:
No electronic connectivity features.
Tune Up Recommendation:
Detailed intervals for spark plug checks/replacement, air filter cleaning/replacement, track tension, and lubrication as per manual.
Engine Oil:
Specific 2-stroke oil recommendations and mixing ratios for engine lubrication (manual specifies exact types).
Chaincase Oil:
Specific chaincase lubricant type and capacity (manual specifies exact types and capacities).
Coolant:
For fan-cooled models, typically no liquid coolant, but manual will detail any relevant cooling system checks.
Common Wear Items:
Manual addresses common wear items such as drive belts, carbides, hyfax, and suspension components.
Diagnostic Approach:
Includes troubleshooting flowcharts and procedures for common performance and starting issues.
Manufacturer:
Polaris Industries
Platform:
Edge platform provided a balance of performance and comfort for trail riding.
Manufacturing Era:
Early 2000s Polaris snowmobile technology.
Recognitions:
Manual itself is not awarded, but represents the quality of service information available for Polaris snowmobiles of this era.
