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Porsche 944 Turbo 1986 to 1991 Full Repair + Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 Turbo Model Code: 944 S2 Turbo / Turbo S (951) Production Years Covered: 1986-1991 Codes Engine Code Range: M44.51, M44.52 Chassis Code...
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类型: Car
厂商:
斯库: 374967
Porsche 944 Turbo 1986 to 1991 Full Repair + Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 Turbo
Model Code:
944 S2 Turbo / Turbo S (951)
Production Years Covered:
1986-1991
Codes
Engine Code Range:
M44.51, M44.52
Chassis Code Range:
944 S2, 951
👋 Introduction
Market Position
Positioning:
Performance Coupe/Sports Car, premium segment, transaxle sports car evolution.
Competitive Analysis
Competitors:
Chevrolet Corvette C4, Nissan 300ZX Z31, Toyota Supra Mk2/Mk3, BMW E30 M3 (later years), Ford Mustang (higher trims).
Key Features
Vehicle Highlights:
Front-engine, rear-wheel drive layout, transaxle design for balanced weight distribution, turbocharged inline-four engine, advanced (for its time) ABS system, excellent handling dynamics.
Manual Value Proposition
Value For Owner:
Essential for DIY maintenance and repair, critical for understanding complex systems, cost-saving for specialized repairs, preserving originality and value.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Repair and Service
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Page Count:
~1000-1500 pages (estimated for comprehensive coverage across multiple volumes or extensive digital content)
Manual Type
Type:
Factory Authorized Repair & Service Manual / Technical Manual
Language
Language:
English
Format
Format:
Digital (PDF or similar)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (M44 series, 2.5L Turbo), fuel injection (Bosch Motronic), ignition, cooling, exhaust, turbocharging system, lubrication
Drivetrain:
Clutch, manual transmission (G30/31/32), transaxle, differential, driveshafts, half-shafts
Chassis Suspension Steering:
Front suspension (transverse torsion bars), rear suspension (trailing arms, Koni shocks/springs), power steering system, steering rack, wheel bearings
Brakes:
Four-wheel disc brakes (ABS M4.0), brake hydraulics, parking brake, master cylinder, calipers (Teves)
Electrical Electronics:
12V electrical system, battery, alternator, starter, lighting, instrumentation, engine control unit (ECU), wiring diagrams, fuse/relay identification, comfort systems (power windows, locks, A/C)
Body Interior:
Body shell, doors, hood, trunk lid, bumpers, glass, interior trim, seats, HVAC (heating, ventilation, air conditioning)
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel), spark plug service, belt inspection/replacement
Repair Overhaul:
Engine rebuild procedures, transmission overhaul, clutch replacement, turbocharger diagnosis and repair, suspension component replacement, brake system servicing, electrical component repair
Diagnostics Troubleshooting:
Fault code interpretation, diagnostic procedures for engine, transmission, and electrical systems, symptom-based troubleshooting guides
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable, Printable)
Print Quality
Resolution:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
Digital (Not Applicable for Print)
Paper Type
Paper Type:
Digital (Not Applicable for Print)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC, 16-valve
Displacement:
2479 cc (2.5 Liters)
Bore X Stroke:
104 mm x 73 mm
Compression Ratio:
8.5:1 (Turbo), 9.5:1 (Turbo S)
Valvetrain:
Belt-driven DOHC, two valves per cylinder, two valves per cylinder.
Engine Management:
Bosch Motronic M M2.1 (early), M2.3 (later)
Performance
Horsepower:
217 hp @ 5500 rpm (Turbo), 247 hp @ 5500 rpm (Turbo S)
Torque:
251 lb-ft @ 3500 rpm (Turbo), 258 lb-ft @ 4000 rpm (Turbo S)
Fuel System
Fuel Delivery:
Bosch L-Jetronic fuel injection with turbocharger boost control (K-Jetronic early 951)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Turbocharging
Turbocharger Model:
Garrett AiResearch T3
Boost Pressure:
0.7 bar (10.15 psi) (approx.)
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
None (Manual only for Turbo models)
Features
Design:
Rear-mounted transaxle for optimal weight distribution.
Fluid Specifications
Transmission Fluid:
Pentosin ATF T4 or equivalent manual transmission fluid (check manual for exact spec, e.g., GL-4).
📐 Dimensions
Exterior
Length:
4215 mm (165.9 in)
Width:
1715 mm (67.5 in)
Height:
1275 mm (50.2 in)
Wheelbase:
2450 mm (96.5 in)
Front Track:
1470 mm (57.9 in)
Rear Track:
1440 mm (56.7 in)
Weights
Curb Weight:
1360 kg (2998 lbs) (approx.)
Gross Vehicle Weight Rating:
1770 kg (3902 lbs) (approx.)
Cargo
Cargo Volume Rear:
330 liters (11.6 cu ft)
Cargo Volume Front:
60 liters (2.1 cu ft) (frunk)
🛡️ Safety Features
Ratings
NHTSA Ratings:
No specific ratings available for this era and model from NHTSA, but designed to high Porsche standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS M4.0), typically front and rear.
Traction Control:
Optional (on some later Turbo S models, or 'MSR' - Engine Speed Regulator, though less common than ABS).
Passive Features
Airbags:
Driver's side airbag standard from 1987 onwards, passenger airbag optional or standard on later models.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Body Construction:
Galvanized steel unibody construction with integrated roll-over protection in the windshield frame.
💡 Technology Features
Infotainment
Audio System:
Factory fitted sound system (often Blaupunkt or Grundig), typically AM/FM radio and cassette player. Upgrades common.
Driver Assistance
ABS:
Standard on Turbo models, a significant safety feature for its era.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily focused on vehicle operation and comfort features like power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or annually, whichever comes first. Use high-quality synthetic oil.
Timing Belt Replacement:
Every 40,000 - 60,000 miles or 4-5 years. Critical due to interference engine design.
Spark Plug Replacement:
Every 30,000 miles. Use correct heat range and gap for turbo applications.
Brake Fluid Flush:
Every 2 years to maintain performance and prevent corrosion.
Fluid Specifications
Engine Oil Capacity:
6.0 Liters (6.3 US Quarts) with filter. Recommended: Porsche A40 or API SN/SM/SL, ACEA A3/B4 synthetic 5W-40 or 5W-50.
Coolant Type:
Porsche approved G48 (ethylene glycol based) or equivalent. Capacity: 10.5 Liters (11.1 US Quarts).
Brake Fluid Type:
DOT 4 High Performance.
Known Issues
Common Problems:
Oil leaks (cam towers, rear main seal), fuel pressure regulator issues, vacuum line degradation, turbocharger wear, suspension bushings, ABS sensor failures, coolant tank leaks, clutch slave cylinder leaks, power steering pump wear.
Maintenance Items:
Regular inspection of rubber hoses and vacuum lines, especially around the turbocharger and intake manifold, is crucial due to age and heat. Ensure the timing belt system is maintained rigorously.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche's reputation for performance engineering, motorsport success, and build quality.
Model Evolution
944 Development:
Evolved from the 924, becoming a significantly more powerful and refined performance car with a near 50/50 weight distribution due to the rear transaxle.
Turbo Introduction:
The 944 Turbo (951) was introduced in 1985 for the 1986 model year, significantly boosting performance with a turbocharged 2.5L engine.
Turbo S Introduction:
The Turbo S (951) was released for 1988, featuring a more potent engine, stiffer suspension, larger brakes, and updated interior.
Production
Manufacturing Location:
Neckarsulm, Germany
Production Years Total:
Porsche 944 series produced from 1981-1991. Turbo models primarily 1986-1991.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its handling, braking, and performance, often cited as one of the best handling cars of its generation.
Ratings
Classic Car Status:
Considered a modern classic, sought after by enthusiasts for its driving dynamics and Porsche heritage.
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