PORSCHE BOXSTER 987 2005-2008Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Boxster Chassis Code: 987 Model Years Covered: 2005, 2006, 2007, 2008 Market Designation: US/Canada Codes Engine Codes: M97.20 (2.7L), M97.21 (3.2L/3.4L) Transmission Codes:...

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类型: Car

斯库: 420295

标签: 2005 2006 2007 2008 Boxster 987 Car Porsche

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Porsche

Model:

Boxster

Chassis Code:

Model Years Covered:

2005, 2006, 2007, 2008

Market Designation:

US/Canada

Codes

Engine Codes:

M97.20 (2.7L), M97.21 (3.2L/3.4L)

Transmission Codes:

G86.xx (Manual), A97.xx (Tiptronic)

👋 Introduction

Market Position

Segment:

Mid-engine two-seater sports car

Brand Philosophy:

Performance, handling, driver engagement, luxury

Competitive Analysis

Competitors:

Chevrolet Corvette, BMW Z4, Mercedes-Benz SLK-Class, Audi TT

Key Features

Engine Placement:

Mid-engine configuration for optimal weight distribution and handling

Driving Dynamics:

Renowned for precise steering, balanced chassis, and exhilarating performance

Convertible Top:

Fully automatic soft top with a fast operation time

Heritage:

Successor to the iconic Porsche 550 Spyder and Boxster 986

📋 Manual Details

Coverage Areas

Geographic Coverage:

United States and Canada

Page Count

Estimated Page Count:

Approximately 1500+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Compatibility

Operating Systems:

Windows (95, 98, ME, XP, Vista, 7, 8, 8.1, 10), Linux, MAC OS, iOS, Android

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, cooling system

Engine Management:

Fuel injection system (DFI), ignition system, emissions control, ECU, sensors, actuators, diagnostics

Transmission Manual:

Clutch, gearbox assembly, shift mechanisms, internal components, repair procedures

Transmission Automatic:

Tiptronic S system, transmission control module, hydraulic system, torque converter, repair procedures

Suspension:

Front and rear suspension, shock absorbers, springs, control arms, wheel bearings, alignment specifications

Steering:

Power steering system, steering rack, column, universal joints, troubleshooting

Brakes:

Brake system components (calipers, rotors, pads), hydraulic system, ABS, PSM (Porsche Stability Management), parking brake

Electrical System:

Battery, charging system, starter, lighting, power windows, mirrors, central locking, wipers, horns

Body:

Body panels, doors, hood, trunk, convertible top mechanism, bumpers, interior trim

HVAC:

Heating, ventilation, and air conditioning system, refrigerant, components, troubleshooting

Infotainment:

PCM (Porsche Communication Management), audio system, navigation, speaker replacement

Safety Systems:

Airbag system, seat belts, PSM (Porsche Stability Management)

Procedures Included

Scheduled Maintenance:

Routine service intervals for oil changes, filter replacements, inspections

Troubleshooting:

Diagnostic procedures for common problems, fault code interpretation, symptom-based troubleshooting

Repair Procedures:

Step-by-step instructions for component replacement and repair for all major systems

Diagnostics:

On-Board Diagnostics (OBD) information, diagnostic tool usage, testing procedures

Torque Specifications:

Precise torque values for critical fasteners across all systems

Electrical Diagrams:

Wiring schematics for all vehicle systems, component locations

Convertible Top Service:

Hydraulic system, actuators, latching mechanisms, troubleshooting and repair of the soft top

Engine Rebuild:

Detailed procedures for complete engine overhauls, including machining tolerances

Technical Depth

Depth:

Comprehensive factory-level repair and diagnostic information

Diagnostic Tools:

Information on Porsche-specific diagnostic equipment (e.g., PIWIS) and procedures

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Searchability:

Searchable text content for quick information retrieval

Resolution:

High-resolution for clear viewing of diagrams and text

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.7L Flat-6 (Boxster), 3.2L/3.4L Flat-6 (Boxster S)

Displacement Base:

2687 cc (2.7L)

Displacement S:

3175 cc (3.2L) initially, later 3387 cc (3.4L) for MY2007+

Performance

Horsepower Base:

245 hp @ 6500 rpm (2.7L)

Torque Base:

229 lb-ft @ 4700 rpm (2.7L)

Horsepower S 32:

280 hp @ 6200 rpm (3.2L)

Torque S 32:

236 lb-ft @ 4700 rpm (3.2L)

Horsepower S 34:

295 hp @ 6250 rpm (3.4L - MY2007+)

Torque S 34:

251 lb-ft @ 4400 rpm (3.4L - MY2007+)

Fuel System

Fuel Delivery:

Direct Fuel Injection (DFI) - introduced for MY2007 onwards on 3.4L models

Fuel Type:

Premium Unleaded Gasoline (91 RON or higher recommended)

Engine Management System:

Bosch Motronic MED 9.1 / 9.2

🔧 Transmission

Standard

Standard Transmission:

6-Speed Manual Transmission (G86 Series)

Optional

Optional Transmission:

5-Speed Tiptronic Automatic Transmission (A97 Series)

Features

Tiptronic Features:

Steering wheel mounted paddle shifters or gear selector lever operation

Clutch Type:

Hydraulic single dry plate clutch

Differential:

Limited Slip Differential (LSD) often available as an option or standard on S models

📐 Dimensions

Exterior

Length:

Approx. 4375 mm (172.2 in)

Width:

Approx. 1774 mm (69.8 in)

Height:

Approx. 1295 mm (51.0 in)

Wheelbase:

Approx. 2415 mm (95.1 in)

Weights

Curb Weight Base:

Approx. 1340 kg (2954 lbs)

Curb Weight S:

Approx. 1380 kg (3042 lbs) - Manual Transmission

Cargo

Front Trunk Volume:

Approx. 150 liters (5.3 cu ft)

Rear Trunk Volume:

Approx. 280 liters (9.9 cu ft)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not explicitly rated by NHTSA in a manner directly comparable to modern standards, but designed to high Porsche safety standards.

IIHS Side Impact:

Not explicitly rated by IIHS in a manner directly comparable to modern standards.

Active Features

Stability Control:

Porsche Stability Management (PSM) - standard on all models

Traction Control:

Integrated with PSM

Braking System:

Anti-lock Braking System (ABS) - standard

Passive Features

Airbags:

Driver and passenger front airbags, side airbags (thorax airbags)

Rollover Protection:

Integrated rollover protection bars behind headrests

Seat Belts:

Three-point inertia-reel seat belts with pre-tensioners and belt force limiters

💡 Technology Features

Infotainment

Primary Infotainment:

Porsche Communication Management (PCM) - optional in base models, standard in higher trims or later iterations.

Navigation System:

GPS navigation system integrated with PCM

Audio System:

Bose High-End Surround Sound System (optional)

Driver Assistance

Parking Assistance:

ParkAssist (Parking sensors) available as an option.

Connectivity

Connectivity Options:

CD changer, optional Bluetooth phone interface, optional CD/MP3 player.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles or 1 year, whichever comes first. Check manual for specific model year and driving conditions.

Major Service Interval:

Scheduled at approximately 30,000 and 60,000 miles for more comprehensive checks and fluid changes.

Fluid Specifications

Engine Oil Specification:

Porsche A40 approved synthetic oil (e.g., Mobil 1 0W-40 or equivalent)

Engine Oil Capacity:

Approx. 8.5 liters (8.9 US quarts) for 2.7L, 8.8 liters (9.3 US quarts) for 3.2L/3.4L

Coolant Type:

Porsche-approved G48 ethylene glycol coolant (e.g., Pentosin P-OAT)

Brake Fluid Type:

DOT 4 Plus (or equivalent Porsche specification)

Transmission Fluid Manual:

API GL-4 SAE 75W-90 synthetic gear oil

Transmission Fluid Automatic:

Porsche-approved ATF (e.g., Pentosin ATF 5)

Known Issues

Intermediate Shaft Bearing:

A well-documented potential issue in earlier M96/M97 engines; early detection is crucial. This manual would cover inspection and potential repair procedures.

Rear Main Seal Leak:

Potential for oil leaks from the rear main seal, requiring engine removal for repair.

Convertible Top Hydraulics:

Leaking hydraulic lines or pump failures can affect soft-top operation. The manual provides diagnostic steps.

Plastic Coolant Pipes:

Potential for cracking, especially in earlier models, leading to coolant leaks. The manual details replacement.

Ims Bearing Inspection:

The manual would detail methods for inspecting IMS bearing health, which may involve oil analysis.

📚 Vehicle History

Brand Heritage

Porsche Legacy:

Porsche's reputation for engineering excellence, motorsport success, and sports car development

Model Evolution

987 Generation:

Second generation Boxster, evolving from the 986 platform with significant updates in styling, chassis, and powertrain

Key Updates 987:

Introduction of Direct Fuel Injection (DFI) in 2007 for the Boxster S, revised styling, improved interior, enhanced handling

Production

Production Period:

2004-2012 (987 generation), with this manual covering 2005-2008 models

Manufacturing Location:

Stuttgart, Germany

🏆 Awards & Recognition

Recognitions

Car And Driver Best 10:

Frequently featured on Car and Driver's '10Best' lists for its class and handling.

Motor Trend Car Of The Year:

Competed for and received accolades within its segment.

Ratings

Sport Auto Track Tests:

Consistently praised in automotive publications for its track performance and lap times.

Certifications

Emissions Compliance:

Meets US EPA and CARB emissions standards for its model years.