PROTON WAJA 1.6L 4G18 Engine Factory Workshop Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Proton Model: Waja Engine Variant: 1.6L Engine Code: 4G18 Engine Manufacturer: Mitsubishi 👋 Introduction Market Position Vehicle Segment: Compact Sedan Target Market: Affordable family sedan,...

19 people are viewing this right now

类型: Car

斯库: 192788

标签: Car Cars Proton Waja WAJA 1.6L

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Proton

Model:

Engine Variant:

Engine Code:

Engine Manufacturer:

Mitsubishi

👋 Introduction

Market Position

Vehicle Segment:

Compact Sedan

Target Market:

Affordable family sedan, popular in Southeast Asian markets

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Lancer (historically)

Key Features

Engineering Basis:

Developed from the Mitsubishi Lancer Cedia platform

Reliability:

Leverages proven Mitsubishi powertrain technology

Value Proposition:

Offers a balance of performance, comfort, and affordability

📋 Manual Details

Coverage Areas

Manual Type:

Factory Workshop Service Repair Manual (Engine Only)

Language:

English

Format:

Intended Audience:

Proton/Mitsubishi Technicians, Automotive Enthusiasts

Page Count

Page Count Estimated:

Comprehensive (Exact count not specified but implied to be extensive)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul and repair procedures for the 4G18 engine

Engine Electrical:

Ignition system, fuel injection system, sensors, actuators, ECU troubleshooting

Cooling System:

Radiator, thermostat, water pump, hoses, fan system diagnosis and repair

Lubrication System:

Oil pump, oil filter, oil pan, oil passages, oil pressure troubleshooting

Fuel System:

Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel tank diagnosis and repair

Intake System:

Air filter, throttle body, intake manifold, vacuum hoses, emissions control components

Exhaust System:

Exhaust manifold, catalytic converter, muffler, exhaust sensors (including O2 sensors)

Engine Management System:

ECU (Engine Control Unit) diagnosis, sensor data interpretation, component testing

Procedures Included

Disassembly Reassembly:

Detailed step-by-step procedures for all engine components

Troubleshooting:

Systematic diagnostic flowcharts for common and uncommon engine faults

Maintenance:

Routine maintenance tasks, inspection points, and service intervals

Repair:

Specific repair instructions for major and minor engine components

Component Testing:

Methods for testing individual sensors, actuators, and mechanical components

Torque Specifications:

Precise torque values for all critical fasteners

Measurements Clearances:

Specifications for piston ring gap, bearing clearances, valve lash, etc.

Timing Procedures:

Camshaft timing, crankshaft timing, and belt/chain replacement procedures

Technical Depth

Depth Level:

Advanced diagnostics and full engine rebuild procedures

Diagnostic Charts:

Inclusion of detailed wiring diagrams and diagnostic trees

Special Tools:

Identification and usage of specialized tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, allowing for quick information retrieval

Print Quality

Print Readability:

Designed for clarity and ease of use when printed

Graphics Quality:

High-quality diagrams, illustrations, and photographs

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper Type:

N/A (Digital PDF Format)

Manual Authenticity

Authenticity:

Factory Original (Not a scanned copy, indicating high fidelity)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

1584 cc (1.6 Liters)

Bore X Stroke:

78.0 mm x 83.0 mm

Compression Ratio:

9.5:1 (Typical for 4G18)

Fuel Delivery:

Electronic Fuel Injection (EFI) - Multi-point

Ignition System:

Distributorless Ignition System (DIS) or Distributor-type (depending on specific model year/market)

Performance

Horsepower Peak:

Approx. 101-107 PS @ 6000 rpm (Varies by market and tuning)

Torque Peak:

Approx. 137-140 Nm @ 3000-3500 rpm (Varies by market and tuning)

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approximately 50 Liters

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Transmission Fluid Type:

Refer to manual for specific ATFs (e.g., ATF SP-III or equivalent)

Clutch Type:

Dry single plate (Manual Transmission)

📐 Dimensions

Exterior

Length:

Approx. 4530 mm

Width:

Approx. 1730 mm

Height:

Approx. 1425 mm

Wheelbase:

Approx. 2600 mm

Weights

Curb Weight:

Approx. 1200-1250 kg

Gross Vehicle Weight:

Varies by trim and options

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by market; Euro NCAP or local equivalents would apply

Active Features

Available on higher trims or as an option

Electronic Brake-force Distribution (often paired with ABS)

Passive Features

Airbags:

Driver and Front Passenger airbags standard or optional depending on year/market

Seatbelts:

Pre-tensioner seatbelts for front occupants

Chassis Structure:

Reinforced safety cell construction

💡 Technology Features

Infotainment

Infotainment System:

Typically base-level audio systems with CD player and radio; higher trims may have upgraded systems

Driver Assistance

Driver Assistance Features:

Limited by era of design; primarily focused on passive safety

Connectivity

Connectivity Options:

Basic analog connectivity, no modern Bluetooth or USB integration unless aftermarket

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 10,000 km or 6-12 months (refer to manual for exact specification)

Engine Oil Filter Replacement:

With every oil change

Spark Plug Replacement:

Refer to manual for interval (e.g., 40,000 - 60,000 km for standard plugs)

Timing Belt Replacement:

Refer to manual for interval (e.g., 80,000 - 100,000 km or 5-7 years)

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 (refer to manual)

Engine Oil Capacity:

Approx. 3.9 - 4.2 Liters with filter (refer to manual)

Coolant Type:

Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual)

Known Issues

Engine Mounts:

Wear and tear over time, leading to increased vibration

Oxygen Sensors:

Can degrade over time, affecting fuel economy and emissions

Timing Belt Tensioner:

Potential for wear, requiring replacement with the timing belt

Ignition Coils:

Can fail, causing misfires and rough running

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Malaysia

Brand Strategy:

Focus on affordable, reliable vehicles often utilizing proven technology from Japanese partners

Model Evolution

Introduction Year:

Platform Basis:

Mitsubishi Lancer Cedia (6th Generation)

Production

Production Period:

2000 - 2007 (approximate, depending on market)

Manufacturing Location:

Malaysia

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Proton is Malaysia's largest automotive manufacturer, known for value-for-money offerings

Ratings

Vehicle Awards:

Specific awards for the Proton Waja are less prominent globally, but it was a significant model for the brand in its domestic market.