🏷️ Basic Information

Make:

Rover

Model:

75

Related Model:

MG ZT

Manual Product Name:

ROVER 75 MG ZT Factory Workshop Service Repair Manual

Rover 75 Generation:

RJ

Mg Zt Generation:

ZT

Rover 75 Platform:

R40 (shared with MG ZT)

👋 Introduction

Target Audience:

DIY mechanics, independent workshops, Rover 75/MG ZT owners

Value Proposition:

Cost savings on repairs, extended vehicle lifespan

Competitor Manuals:

Often generic aftermarket manuals lacking OEM detail

Completeness:

OEM Complete, exceeding 4000 pages of detailed information

Ease Of Use:

No installation, single PDF, bookmark navigation

Content Type:

Includes system descriptions, overhaul manuals, electrical libraries, and owner handbooks

📋 Manual Details

Vehicle Coverage:

Rover 75 and MG ZT models

Total Pages:

>4000

Type:

Factory Workshop Service Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine Variants:

K Series 1.8, KV6, M47R Diesel

Powertrain:

Engine overhaul, transmission service, drivetrain maintenance

Chassis:

Suspension, steering, brakes, wheels, tires

Electrical:

Full electrical library, circuit diagrams, lighting, ECUs, accessories

Bodywork:

Body repair, interior trim, exterior components, glass

HVAC:

Heating, ventilation, and air conditioning systems

Diagnostics:

T4 Diagnostic system integration and procedures

Routine Maintenance:

PDI (Pre-Delivery Inspection), scheduled maintenance, fluid changes, filter replacements

Repair Procedures:

Step-by-step repair instructions for all major components

Overhaul:

Comprehensive overhaul procedures for engines and major assemblies

Diagnostics Troubleshooting:

Fault finding, diagnostic codes, and troubleshooting guides

Accessory Fitting:

Instructions for fitting factory-approved accessories

Level Of Detail:

OEM Complete - suitable for professional technicians and advanced DIY mechanics

Diagnostic Tool Coverage:

Detailed information on using the T4 diagnostic system

Training Materials:

Includes content from Technical Academy modules

📊 Manual Specifications

File Type:

Single PDF file

Software Requirements:

None (no installation required)

Computer Requirements:

None

Printability:

Easily printable sections

Binding:

N/A (Digital PDF)

Paper:

N/A (Digital PDF)

Navigational Features:

Bookmarked for easy navigation

⚙️ Engine Specifications

K Series 1 8 Displacement:

1796 cc (1.8 Litre)

K Series 1 8 Bore X Stroke:

80.0 mm x 89.3 mm

K Series 1 8 Compression Ratio:

Approx. 10.5:1

K Series 1 8 Engine Management:

Lucas 14CUX or MEMS (depending on year/variant)

Kv6 Displacement:

2497 cc (2.5 Litre)

Kv6 Bore X Stroke:

82.0 mm x 79.2 mm

Kv6 Compression Ratio:

Approx. 10.3:1

Kv6 Engine Management:

Lucas 14CUX or MEMS

M47R Diesel Displacement:

1951 cc (2.0 Litre Diesel)

M47R Diesel Configuration:

4-cylinder, turbocharged, intercooled, inline diesel

M47R Diesel Engine Management:

Bosch EDC (Electronic Diesel Control)

K Series 1 8 Power Output:

Approx. 116 bhp (86 kW) at 5500 rpm (varies by variant)

K Series 1 8 Torque:

Approx. 165 Nm (122 lb-ft) at 4000 rpm (varies by variant)

Kv6 Power Output:

Approx. 175 bhp (130 kW) at 6000 rpm (varies by variant)

Kv6 Torque:

Approx. 240 Nm (177 lb-ft) at 4000 rpm (varies by variant)

M47R Diesel Power Output:

Approx. 116 bhp (86 kW) at 4000 rpm

M47R Diesel Torque:

Approx. 240 Nm (177 lb-ft) at 1750 rpm

Fuel Type:

Unleaded Petrol (for K Series), Diesel (for M47R)

Injection Type:

Multi-point Fuel Injection (MPFI) for K Series, Common Rail Direct Injection (CRDI) for M47R

🔧 Transmission

Rover 75 K Series 1 8:

5-speed Manual (PG1 gearbox)

Rover 75 Kv6:

5-speed Manual (PG1 gearbox)

Rover 75 M47R Diesel:

5-speed Manual (Getrag 285)

Rover 75 K Series 1 8:

4-speed Automatic (JATCO 4F27E or similar, depending on market/year)

Rover 75 Kv6:

5-speed Automatic (Jatco 5-speed 'Select-a-Shift')

Rover 75 M47R Diesel:

5-speed Automatic (Jatco)

Mg Zt Transmission:

Similar options to Rover 75, with a focus on sportier manual transmissions where applicable

📐 Dimensions

Rover 75 Length:

Approx. 4793 mm (188.7 in)

Rover 75 Width:

Approx. 1778 mm (70.0 in)

Rover 75 Height:

Approx. 1433 mm (56.4 in)

Mg Zt Dimensions:

Similar to Rover 75, with slight variations in styling and trim

Rover 75 Kerb Weight:

Approx. 1400-1550 kg (3086-3417 lbs) depending on engine and equipment

Mg Zt Kerb Weight:

Similar to Rover 75, potentially slightly higher with sportier trims

🛡️ Safety Features

Euro Ncap Rating:

4 stars (for Rover 75 during its primary production run)

ABS:

Standard on most models

Traction Control:

Optional on some models

Airbags:

Front airbags standard; side airbags optional on some models

Seatbelts:

Pre-tensioned seatbelts with load limiters

💡 Technology Features

Rover 75 Infotainment Options:

Factory fitted CD players, radio/cassette units, often with optional navigation system (যাত্রাBook)

Mg Zt Infotainment Options:

Similar to Rover 75, with potential for upgraded audio systems in sportier trims

Parking Sensors:

Optional rear parking sensors available on some models

Cruise Control:

Available as an option on many variants

T4 Diagnostic System:

Crucial for advanced diagnostics, ECU programming, and system calibration. Manual provides extensive T4 procedures.

Automatic Climate Control:

Available on higher trim levels, features auto mode for temperature and fan speed

🔧 Maintenance

Oil Change Interval:

Typically 10,000 miles or 12 months, whichever comes first (check manual for specifics based on engine/oil)

Engine Oil K Series:

API SG/SH/SJ, ACEA A2/A3, Viscosity 10W/40 or 10W/50 (e.g., Castrol GTX)

Engine Oil Kv6:

API SG/SH/SJ, ACEA A2/A3, Viscosity 10W/40 or 10W/50 (e.g., Castrol GTX)

Engine Oil M47R Diesel:

API CG-4/CH-4, ACEA B3/B4, Viscosity 10W/40 or 5W/40 (e.g., Castrol TD/Turbodiesel)

Coolant:

Ethylene glycol based antifreeze, meeting Rover specification (e.g., Rover coolant blue, or equivalent HOAT)

Brake Fluid:

DOT 4

Power Steering Fluid:

ATF Dexron II or III (check specific model requirements)

K Series Head Gasket:

Infamous for head gasket failures due to gasket design and torque issues. Manual details specific procedures for replacement and torque settings.

Kv6 Timing Belt:

Requires periodic replacement of timing belts for both cylinder banks. Critical maintenance to prevent catastrophic engine damage.

Diesel Glow Plugs:

Common diesel issue; manual provides diagnosis and replacement for glow plug system.

Electrical Gremlins:

Some owners report intermittent electrical issues; comprehensive circuit diagrams in manual are vital for diagnosis.

Oil Filter K Series:

Example: Purflux LS741, Fram PH3790, WIX 51515 (cross-reference needed based on exact engine variant)

Air Filter K Series:

Example: Mann-Filter C35146/1 (cross-reference needed)

Fuel Filter M47R Diesel:

Example: Mann-Filter WK501 (cross-reference needed)

📚 Vehicle History

Rover Heritage:

Continuing the legacy of Rover as a British marque known for comfort and refinement

Rover 75 Development:

Developed by Rover Group and launched in 1999 as a replacement for the Rover 800 series. Designed to compete in the executive car segment.

Mg Zt Development:

Launched in 2001 as a sportier, performance-oriented variant of the Rover 75 platform, developed by MG Rover Group.

Production Period:

Rover 75: 1999-2005 (UK). MG ZT: 2001-2005 (UK).

Manufacturing Location:

Longbridge, Birmingham, UK

Post Bmw Era:

Following BMW's sale of Rover Group, the models were produced under MG Rover Group until its administration in 2005.

🏆 Awards & Recognition

Car Magazine Reviews:

Both the Rover 75 and MG ZT received generally positive reviews from motoring press for comfort, ride quality, and styling, particularly the Rover 75's classic appeal.

Reliability Perception:

While perceived reliability varied, particularly concerning the K Series head gasket, the comprehensive nature of this manual aids in maintaining and rectifying common issues.

Manual Certification:

OEM Factory certified content, ensuring accuracy and adherence to manufacturer standards.