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SACHS MADASS PDF Service Repair Workshop Manual Download
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Basic Information Identification Make: SACHS Model: MadAss Introduction Market Position Market Position: The SACHS MadAss is positioned as a distinctive, utilitarian, and often customizable motorcycle, appealing to riders seeking a...
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类型: Motorcycle
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| Basic Information | |
| Identification | |
| Make: | SACHS |
| Model: | MadAss |
| Introduction | |
| Market Position | |
| Market Position: | The SACHS MadAss is positioned as a distinctive, utilitarian, and often customizable motorcycle, appealing to riders seeking a unique aesthetic and a robust platform for personalization. This manual targets owners and independent mechanics looking for in-depth technical information to maintain and repair these specialized machines. |
| Competitive Analysis | |
| Competitive Analysis: | Compared to mainstream motorcycles, the MadAss occupies a niche segment. Its minimalist design and exposed frame are key differentiators. Competitors in spirit might include other custom-oriented or retro-styled bikes, but the MadAss's specific utilitarian and off-road-capable design sets it apart. This manual provides the specialized knowledge required for this unique platform, which may not be readily available in general motorcycle repair guides. |
| Key Features | |
| Key Features: | This service manual is highlighted as the 'Best Manual Available On Tradebit!' and is guaranteed to be complete with no missing pages. It emphasizes user empowerment, enabling owners to perform repairs and maintenance themselves, thereby saving costs and ensuring the longevity of their SACHS MadAss. |
| Manual Details | |
| Coverage Areas | |
| Models Covered: | All SACHS MadAss models and variants |
| Year Range Covered: | Covers all model years and variants of the SACHS MadAss, as indicated by 'ALL MODELS ARE COVERED'. |
| Page Count | |
| Page Count: | Hundreds of pages |
| Manual Type | |
| Manual Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine disassembly, assembly, tuning, troubleshooting, lubrication, cooling, fuel delivery, ignition, exhaust. |
| Transmission Systems: | Gearbox operation, clutch service, shift mechanism, fluid specifications. |
| Electrical Systems: | Wiring diagrams, lighting, ignition system, starting system, charging system, sensors, ECUs, troubleshooting. |
| Brake Systems: | Hydraulic system, disc brake service, caliper overhaul, master cylinder, brake fluid specifications. |
| Suspension And Steering: | Front fork service, rear shock absorber replacement, steering head bearing adjustment, wheel alignment. |
| Fuel And Exhaust: | Carburetor tuning, fuel tank service, fuel lines, exhaust system inspection and replacement. |
| Frame And Body: | Frame inspection, body panel removal and installation, seat, fairings, fenders. |
| Cooling System Service: | Inspection of cooling fins, checking for oil leaks (if oil-cooled), ensuring proper airflow. |
| Chassis And Frame Maintenance: | Inspection of frame welds, steering head bearings, swingarm pivot, wheel bearings. |
| Carburetor Specifications: | Detailed diagrams, jet sizes, needle settings, and adjustment procedures for various carburetor models used on the MadAss. |
| Procedures Included | |
| Maintenance Procedures: | Regular servicing, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks. |
| Repair Procedures: | Complete engine rebuilds, transmission overhauls, electrical component replacement, brake caliper repair, fork seal replacement. |
| Troubleshooting Guides: | Diagnostic steps for common problems, identifying fault codes, wiring harness testing. |
| Restoration Guidelines: | Disassembly, cleaning, part identification, reassembly for vintage or project bikes. |
| Rebuilding Procedures: | Detailed instructions for engine teardown, component inspection, crankshaft and cylinder rebuilds, gearbox reassembly, and full bike refurbishment. |
| Torque Specifications: | Comprehensive list of torque specifications for all critical fasteners (engine, chassis, brakes, wheels). |
| Technical Depth | |
| Technical Depth: | Comprehensive, covering everything from basic user maintenance to advanced engine and electrical diagnostics and repair. |
| Diagnostic Capabilities: | Includes procedures for diagnosing ignition problems, fuel delivery issues, electrical faults using multimeters and wiring diagrams. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchability: | PDF format allows for text searching of keywords, making it efficient to find specific information. |
| Print Quality | |
| Print Quality: | High resolution, suitable for printing |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Single-cylinder, four-stroke (specific displacement varies by MadAss model variant, commonly 125cc, 150cc, 200cc, and 250cc, often based on Honda CG derived engines). |
| Bore X Stroke: | Varies by engine size; specific dimensions provided in manual for each variant. |
| Compression Ratio: | Varies by engine size; specific ratios provided in manual. |
| Performance | |
| Horsepower Torque Range: | Varies by displacement; typically 8-20 HP and 10-25 Nm torque. Specific data requires model year and engine variant. |
| Fuel System | |
| Fuel System Type: | Carburetor (specific models vary, e.g., Keihin or Mikuni derivatives), fuel injection on later or specific variants. |
| Engine Codes | |
| Common Engine Codes: | Often derived from Honda CG series engines (e.g., CG125, CG150, CG200). Specific codes will be detailed within the manual for each variant. |
| Cooling System | |
| Cooling System: | Air-cooled, sometimes with oil cooler on larger displacement models. |
| Ignition System | |
| Ignition System: | CDI (Capacitor Discharge Ignition) or Electronic Ignition. |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed constant mesh manual transmission. |
| Optional | |
| Optional Transmission Types: | Some earlier or specific markets might have had 4-speed variants. Automatic or semi-automatic transmissions are not typical for the MadAss. |
| Features | |
| Clutch Type: | Wet, multi-plate clutch operated by cable. |
| Gear Ratios | |
| Gear Ratios: | Specific gear ratios are detailed within the manual for each model year and engine variant. |
| Lubrication | |
| Transmission Fluid Type: | API SG or higher, SAE 10W-40 or 20W-50 motorcycle specific engine oil. |
| Dimensions | |
| Exterior | |
| Dimensions Overall: | Varies by specific MadAss model and engine size; generally compact and lightweight. Manual will provide exact dimensions for each variant. |
| Weights | |
| Dry Weight: | Typically around 100-130 kg depending on engine size and features. |
| Gross Vehicle Weight Rating: | Specified by manufacturer, typically around 250-280 kg. |
| Wheels And Tires | |
| Front Tire Size: | Commonly 80/90-17 or 90/90-17. |
| Rear Tire Size: | Commonly 110/80-17 or 120/80-17. |
| Wheel Type: | Spoked wheels. |
| Wheel Bolt Pattern: | Not applicable to motorcycle wheels in the traditional sense; refers to axle diameter and bearing specifications. |
| Safety Features | |
| Ratings | |
| Safety Ratings: | Motorcycle safety is primarily determined by adherence to road regulations and rider skill. Specific crash test ratings are not typically published for this class of vehicle. |
| Active Features | |
| Active Safety Features: | Disc brakes front and rear, robust chassis construction, appropriate lighting. |
| Passive Features | |
| Passive Safety Features: | Frame integrity, rider protection through proper equipment (helmet, gear - not part of the vehicle itself). |
| Lighting | |
| Headlight Type: | Halogen or LED, depending on model year and variant. |
| Braking System | |
| Front Brake Type: | Hydraulic Disc Brake. |
| Rear Brake Type: | Hydraulic Disc Brake. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Basic instrumentation typically includes speedometer, odometer, and indicator lights. Advanced infotainment systems are not a feature of the MadAss. |
| Driver Assistance | |
| Driver Assistance Systems: | Not applicable. Focus is on mechanical simplicity and rider engagement. |
| Connectivity | |
| Connectivity Features: | Not applicable. |
| Lighting Technology | |
| Lighting Type: | Standard Halogen headlight, LED tail and brake lights on some versions. Manual details bulb types and replacement. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 km or 6-12 months, whichever comes first, based on riding conditions. Manual will specify precise interval. |
| Valve Adjustment Interval: | Usually around 6,000-10,000 km. Detailed procedure and clearances in manual. |
| Chain Lubrication Adjustment: | Every 500-1000 km, or after riding in wet conditions. Manual provides adjustment specifications. |
| Fluid Specifications | |
| Engine Oil Specification: | SAE 10W-40 or 20W-50, API SG or higher, JASO MA approved motorcycle oil. |
| Brake Fluid Specification: | DOT 3 or DOT 4 (check specific model variant, manual will clarify). |
| Fork Oil Specification: | SAE 10W or 15W fork oil (quantity specified per fork leg). |
| Coolant Specification: | Not applicable for air-cooled models. If oil-cooled, the engine oil serves this function. |
| Known Issues | |
| Common Wear Items: | Tires, brake pads, chain and sprockets, spark plugs, air filter, clutch plates (under heavy use). |
| Potential Electrical Issues: | Loose connections, stator or rectifier issues on some older models. Wiring diagrams are critical. |
| Carburetor Tuning Challenges: | Can require fine-tuning for optimal performance, especially with modifications or altitude changes. Manual covers tuning procedures. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | SACHS is a historic German brand with a long association with motorcycle components, particularly suspension and engines, dating back to the early 20th century. The SACHS brand has been associated with various motorcycle manufacturers throughout its history. |
| Model Evolution | |
| Model Evolution: | The SACHS MadAss emerged as a unique offering in the mid-2000s, emphasizing a stark, industrial design with a focus on utility and customizability. It has seen various engine displacements and minor aesthetic updates over its production run, catering to different market segments and rider preferences. Its design draws inspiration from both scramblers and minimalist street bikes. |
| Production | |
| Production Locations: | Originally conceptualized and marketed by SACHS (which was part of ZF Friedrichshafen AG), production and distribution have evolved, with significant manufacturing often occurring in Asia, particularly China, leveraging established motorcycle manufacturing capabilities. |
| Awards & Recognition | |
| Recognitions | |
| Awards And Recognitions: | While not a recipient of specific industry awards in the traditional sense, the SACHS MadAss has gained recognition among enthusiasts for its unique design, modifiability, and its appeal as a customizable platform. It's often featured in custom bike builds and lifestyle publications. |