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2004 Saturn ION Service & Repair Manual Software

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Saturn Model: ION Year: 2004 Codes Platform: GM Delta Platform 👋 Introduction Market Position Segment: Compact Car / Entry-level sedan and coupe Competitive Analysis Competitors:...
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2004 Saturn ION Service & Repair Manual Software2004 Saturn ION Service & Repair Manual Software2004 Saturn ION Service & Repair Manual Software2004 Saturn ION Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Saturn
Model:
ION
Year:
2004
Codes
Platform:
GM Delta Platform
👋 Introduction
Market Position
Segment:
Compact Car / Entry-level sedan and coupe
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt
Key Features
Unique Selling Points:
Unique polymer body panels (dent resistance), distinctive styling, affordability
Manual Advantage
Digital Benefit:
Instant access, searchability, interactive diagrams, always up-to-date (within subscription period)
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems of the 2004 Saturn ION
Diagnostics:
Comprehensive diagnostic procedures and troubleshooting guides
Page Count
Estimated Pages:
Extensive (Digital format, equivalent to several thousand printed pages)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software/Web-based Access
Access Duration:
1 Year (with renewal options)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharging (if applicable), engine management system diagnostics
Transmission Manual:
Manual transmission assembly, clutch system, shift linkages, gear ratios
Transmission Automatic:
Automatic transmission assembly, torque converter, hydraulic control, electronic controls, fluid specifications
Drivetrain:
Front-wheel drive axles, CV joints, differential, drive shafts
Suspension:
Front suspension (MacPherson struts, control arms, ball joints), rear suspension (torsion beam or independent), shock absorbers, springs, bushings
Steering:
Power steering system (hydraulic or electric), steering column, rack and pinion, tie rods, wheel alignment specifications
Brakes:
Front and rear brake systems (disc or drum), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system, ignition switch, wiring diagrams, fuses, relays
Lighting:
Headlights, taillights, interior lighting, fog lights, bulb specifications
Body And Interior:
Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seatbelts
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant type and charge, blower motor, evaporator, condenser, cabin air filter
Infotainment:
Audio system, radio, speakers, navigation system (if equipped), display units
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake pad replacement
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, electrical system diagnostics, engine performance issues
Component Repair:
Detailed disassembly and reassembly instructions for all major components
Body Repair:
Panel replacement, dent repair, collision repair guidance
Electrical Diagnostics:
Wiring harness repair, connector testing, sensor diagnostics
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers
Torque Specifications:
Precise torque values for all critical fasteners
Special Tools:
Identification and usage of special tools required for specific repairs
📊 Manual Specifications
File Format
Compatibility:
PC, Laptop, Smartphone, Tablet (via web browser)
Print Quality
Printability:
Digital format allows for printing of specific sections
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L61
Engine Type:
Naturally Aspirated Inline 4-Cylinder (I4)
Displacement:
2.2 Liters (2198 cc)
Bore X Stroke:
86.0 mm x 94.6 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
140 hp @ 5600 RPM
Torque:
145 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline, 87 Octane (Recommended)
Engine Features
Valvetrain:
Dual Overhead Camshafts (DOHC), 16 Valves
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (Option: 4T45-E)
Features
Automatic Control:
Electronic transmission control module (ETCM)
Fluid Specs
Manual Transmission Fluid:
Dexron III/Mercon compatible manual transmission fluid or equivalent
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (Check specific model VIN)
📐 Dimensions
Exterior
Length:
175.0 inches
Width:
67.4 inches
Height:
55.9 inches
Wheelbase:
103.2 inches
Weights
Curb Weight Min:
2750 lbs (approx. for manual transmission coupe)
Curb Weight Max:
2900 lbs (approx. for automatic transmission sedan)
Cargo
Trunk Volume Sedan:
13.2 cubic feet
Trunk Volume Coupe:
10.4 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good (NHTSA rating varies by test and year)
NHTSA Front Passenger:
Good (NHTSA rating varies by test and year)
IIHS Side Impact:
Acceptable (IIHS rating varies by test and year)
Active Features
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Optional (TCS)
Passive Features
Airbags:
Standard front airbags, optional side-impact airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system with amplifier and subwoofer
Display:
Digital odometer and trip computer display
Driver Assistance
Cruise Control:
Standard
Connectivity
Onstar:
Optional (if equipped, service may be discontinued)
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles or 24 months
Spark Plug Replacement:
Every 100,000 miles (Iridium type)
Coolant Flush:
Every 50,000 miles or 48 months
Fluid Specifications
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified)
Coolant Type:
GM P/N 12346290 (Dex-Cool Extended Life Coolant) or equivalent orange silicate-free coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Leaking intake manifold gaskets, premature wear of front suspension components (ball joints, tie rods), HVAC blower motor resistor failures, power steering pump issues
📚 Vehicle History
Brand Heritage
Saturn Origin:
GM's subsidiary focused on innovative materials and customer service, launched in 1985
Model Evolution
Ion Introduction:
Replaced the Saturn S-Series for the 2003 model year, based on the GM Delta platform
Generation:
First Generation (2003-2007)
Production
Manufacturing Plant:
Spring Hill, Tennessee, USA
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for distinctive styling and polymer body panels, but criticized for interior materials and refinement compared to competitors.
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