2010 Smart Fortwo Service & Repair Manual

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🏷️ Basic Information Identification Make: Smart Model: Fortwo Year: 2010 Generation: Second Generation (W451) Chassis Code: W451 👋 Introduction Market Position Niche: Ultra-compact city car segment. Target Audience: Urban commuters,...

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标签: 2010 Car Cars Featured Fortwo Smart

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Description

🏷️ Basic Information

Identification

Make:

Smart

Model:

Fortwo

Year:

Generation:

Second Generation (W451)

Chassis Code:

👋 Introduction

Market Position

Niche:

Ultra-compact city car segment.

Target Audience:

Urban commuters, eco-conscious drivers, those seeking a unique and maneuverable vehicle.

Competitive Analysis

Key Competitors 2010:

Scion iQ (later model), Fiat 500 (later model), Mini Cooper.

Key Features

Unique Selling Proposition:

Extremely compact dimensions, excellent maneuverability, distinctive design.

Manual Advantage:

Online, licensed OE data provides up-to-date and accurate repair information, superior to outdated print manuals.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual Software

Language:

English

Format:

Online Software (Web Browser Accessible)

Access Duration:

1 Year (Renewable)

Vendor:

RepairSurge

Licensing:

Officially Licensed, OE Material Derived

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete coverage including disassembly, inspection, assembly, and torque specifications.

Engine Performance:

Diagnosis and repair of performance-related issues.

Fuel System:

Fuel pump, injectors, lines, evaporative emissions control.

Ignition System:

Spark plugs, coils, ignition timing, control module.

Cooling System:

Radiator, thermostat, water pump, hoses, fan.

Exhaust System:

Catalytic converter, mufflers, pipes, sensors.

Transmission Automatic:

Repair and diagnosis of the automated manual transmission.

Transmission Components:

Clutch operation, gear selection mechanisms.

Drivetrain:

Front axle, drive shafts, hub bearings.

Suspension Front:

Struts, springs, control arms, ball joints, steering knuckle.

Suspension Rear:

Torsion beam, shock absorbers, bushings.

Steering System:

Power steering rack, column, tie rods, alignment procedures.

Braking System:

Front and rear disc brakes, ABS, brake fluid specifications and bleeding procedures.

Wheel And Tires:

Tire pressure, wear patterns, wheel torque specifications.

Body And Frame:

Exterior panel removal and installation, structural components.

Doors And Hatches:

Operation, adjustment, and repair of doors and tailgate.

Interior Trim:

Dashboard, seats, door panels, headliner removal and installation.

Electrical System:

Battery, alternator, starter, wiring diagrams, circuit protection.

Lighting System:

Headlights, taillights, interior lighting, bulb replacement.

Instrumentation:

Dashboard gauges, warning lights, control modules.

Climate Control:

HVAC system operation, refrigerant handling, A/C compressor, heater core.

Audio System:

Radio, speakers, antenna, potential integration with aftermarket units.

Safety Systems:

Airbag system diagnosis and replacement procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections.

Scheduled Maintenance:

Detailed service intervals and recommended services by mileage/time.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component replacement and repair.

Diagnostic Procedures:

OBD-II scanning, sensor testing, electrical system diagnostics.

Component Replacement:

Detailed guides for replacing major and minor components.

Specifications And Tolerances:

Precise torque values, clearances, and alignment specifications.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Fluid Capacities:

Exact fluid capacities for engine oil, coolant, brake fluid, etc.

Technical Depth

Depth:

Comprehensive (from basic maintenance to full rebuilds).

Diagnostic Tools:

Information on required diagnostic tools and scan equipment.

Special Tools:

Identification of any specialized tools required for specific procedures.

📊 Manual Specifications

File Format

Platform Compatibility:

PC, Laptop, Smartphone, Tablet (via Web Browser)

Accessibility:

Internet connection required, browser-based.

Print Quality

Print Capability:

Likely printable pages, though not a physical print.

Binding Type

Binding:

N/A (Digital Product)

Paper Type

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, naturally aspirated gasoline engine.

Engine Code:

MHD (Mild Hybrid Drive) and non-MHD variants may exist, but the primary engine for many markets was the 999cc unit.

Displacement:

999 cc (1.0 Liter)

Performance

Horsepower:

Approximately 70-71 hp @ 6000 rpm

Torque:

Approximately 96 Nm (71 lb-ft) @ 3500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, minimum Octane Rating 91 (RON+MON)/2.

Emission Control:

Catalytic converter, secondary air injection (on some variants), oxygen sensors.

🔧 Transmission

Standard

Transmission Type:

5-speed Automated Manual Transmission (often referred to as Softip or AMT).

Optional

Optional Transmission:

N/A for 2010 model year in most major markets; AMT was standard.

Features

Transmission Features:

Clutch actuator and gear shift actuator controlled electronically, allowing for manual or automatic shifting modes.

Transmission Fluid:

Refer to manual for specific MB-Approval specification (e.g., MB 236.20 or similar for AMT).

📐 Dimensions

Exterior

Length:

Approx. 2,695 mm (106.1 in)

Width:

Approx. 1,515 mm (59.6 in)

Height:

Approx. 1,477 mm (58.1 in)

Wheelbase:

Approx. 1,867 mm (73.5 in)

Weights

Curb Weight:

Approx. 750-790 kg (1653-1742 lbs), depending on equipment.

Cargo

Cargo Volume Seats Up:

Approx. 157 liters (5.5 cu ft)

Cargo Volume Seats Down:

Approx. 750 liters (26.5 cu ft) with seats folded.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for the W451 generation, specific scores vary by year and testing protocol).

Active Features

Standard Anti-lock Braking System.

Standard Electronic Stability Program.

Traction Control:

Standard Traction Control System (ASR).

Passive Features

Airbags:

Driver airbag, passenger airbag, side airbags (optional or standard depending on trim).

Safety Cell:

High-strength steel safety cell ('Tridion' safety cell).

💡 Technology Features

Infotainment

Audio System Base:

Factory fitted radio with CD player and speakers.

Optional Infotainment:

Upgraded audio systems, navigation options (less common for this era).

Driver Assistance

Standard Electronic Stability Program for enhanced vehicle control.

Standard Anti-lock Braking System.

Connectivity

Connectivity Features:

Limited by 2010 standards; typically basic Bluetooth for hands-free calling on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first.

Air Filter Replacement:

Refer to manual, generally around 30,000-45,000 km (18,600-28,000 miles).

Spark Plug Replacement:

Refer to manual, typically around 60,000 km (37,000 miles).

Fluid Specifications

Engine Oil Specification:

SAE 0W-30 or 5W-30, MB-Approval 229.5 or 229.51.

Engine Oil Capacity:

Approx. 3.7 liters (3.9 US quarts).

Coolant Specification:

MB-Approval 325.0 or 326.0 (Antifreeze/Coolant concentrate).

Brake Fluid Specification:

DOT 4.

Known Issues

Transmission Actuator Issues:

Potential for wear or failure of the automated clutch and shift actuators, leading to shifting problems.

Electrical Gremlins:

Some owners report minor electrical issues; comprehensive wiring diagrams are crucial.

Suspension Wear:

Due to its compact size and urban focus, suspension components can experience wear.

📚 Vehicle History

Brand Heritage

Parent Company:

Daimler AG (Mercedes-Benz).

Model Evolution

Previous Generation:

First Generation Smart Fortwo (W450).

Design Philosophy:

Microcar concept focused on urban mobility and efficiency.

Production

Manufacturing Location:

Hambach, France.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Euro NCAP safety ratings. The Smart Fortwo's unique construction often garners attention for safety in its class.

Design Awards:

Often praised for its innovative packaging and city-friendly design.

Ratings

Fuel Economy Ratings:

Excellent fuel economy, making it a leader in its class.