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Still R70-16 R70-18 R70-20 Diesel/LPG Forklift Service Repair Manual

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This manual covers the Still R70 Series Diesel and LPG Forklift Trucks, specifically models R70-16, R70-18, and R70-20, with truck types 7094 through 7099. These robust German-engineered machines are designed...
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类型: Forklift
厂商:
斯库: 101000
Still R70-16 R70-18 R70-20 Diesel/LPG Forklift Service Repair Manual
This manual covers the Still R70 Series Diesel and LPG Forklift Trucks, specifically models R70-16, R70-18, and R70-20, with truck types 7094 through 7099. These robust German-engineered machines are designed for material handling applications, offering lifting capacities of 1600 kg, 1800 kg, and 2000 kg respectively. The R70 series is recognized for its reliable construction and performance, built by Still GmbH, a leading manufacturer in material handling equipment. This comprehensive Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of your Still forklift. It covers major systems including the internal combustion engine (Diesel and LPG), fuel systems, cooling, exhaust, electrical systems, control units, and hydraulic control. With step-by-step procedures, specifications, diagrams, and real photo illustrations, this manual empowers owners and technicians to perform servicing and repairs efficiently, leading to cost savings and ensuring optimal vehicle performance.
🏷️ Basic Information
Identification
Make:
Still
Model:
R70 Series
Product Name:
Still R70-16, R70-18, R70-20 Diesel/LPG Forklift Trucks Service Repair Manual
Covered Models:
R70-16, R70-18, R70-20
Codes
Truck Types:
7094, 7095, 7096, 7097, 7098, 7099
👋 Introduction
Market Position
Target Audience:
Forklift owners, operators, and maintenance technicians seeking to perform DIY repairs and maintenance.
Manual Purpose:
To provide complete information needed for repair, maintenance, and troubleshooting of the specified Still forklift models.
Key Features
Manual Benefits:
Enables users to find and fix problems, understand repair and maintenance procedures without needing to visit a service center, leading to cost savings.
Competitive Analysis
Value Proposition:
Enables users to perform repairs themselves, saving significant costs compared to professional servicing.
📋 Manual Details
Coverage Areas
Vehicle Types Covered:
Diesel and LPG Forklift Trucks
Page Count
Total Pages:
136
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
File Characteristics
Download Method:
Instant Download after secure payment.
Usage Rights:
Can be saved to hard-drive, burned to CD-ROM, viewed on any computer, zoomed, and printed.
📖 Manual Coverage
Systems Covered
Major Systems:
Internal Combustion Engine (Diesel & LPG), Fuel System (Diesel & LPG), Cooling System, Exhaust System, Electrical System, Control Units (ECU), Display Elements, Chassis Module, Hydraulic Control
Engine Components:
Engine unit, Diesel engine specific data (SDI), VW Diesel engine, LPG engine specific data, VW LPG engine.
Procedures Included
Repair Maintenance Diagnostics:
Assembly, Disassembly, Servicing, Maintenance, Repair, Diagnosing, Troubleshooting, Technical Maintenance
Diagnostic Procedures:
Troubleshooting procedures for the machine.
Technical Depth
Depth Of Information:
Comprehensive step-by-step operations, specifications, diagrams, real photo illustrations, and schemes for in-depth repair and maintenance.
Information Sources:
Contains actual real photo illustrations and schemes.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader
Print Quality
Quality Description:
High-quality, 100% complete and intact, no missing/corrupt pages/sections.
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper:
N/A (Digital File)
Features
Searchability Bookmarking:
Bookmarked and Searchable for easy navigation and information retrieval.
Compatibility
Operating Systems:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
Diesel (VW SDI) and LPG (VW LPG - 2.0 litre BEF)
Fuel System
Diesel Fuel System Components:
Fuel injection system, injectors, injection pump, fuel temperature transmitter, control valve travel transmitter, fuel quantity actuator, fuel cutoff valve, valve for start of injection.
Lpg System Components:
Evaporator function, gas mixer, suction module, MAP/MAT sensor, actuator unit, gas shut-off valve unit, LPG filter, high-pressure relief valve.
Engine Maintenance
Diesel Belt Replacement:
Detailed procedures for exchanging the toothed belt on VW SDI - TDI Diesel engines, including wearing parts.
Lpg Belt Replacement:
Procedures for replacing the toothed belt on VW LPG engines, including wearing parts.
Engine Diagnostics
Diesel Engine Transmitters:
Information on engine speed transmitter (0B2), suction pipe pressure transmitter (0B4), and needle stroke transmitter (0B5).
Diesel Glow Plugs:
Details on engine glow plugs (9E13-16) for Diesel engines.
Diesel Injection System Checks:
Procedures for checking voltage supply to the fuel injection system and checking injection timing.
Lpg System Checks:
Maintenance and inspection of the LPG filter, servicing of the 30-bar excess pressure safety device, testing CO level in exhaust gases, evaporator maintenance, and leak checks.
Lpg Sensors:
Details on the MAP/MAT sensor (0B6) within the LPG system.
Lpg Shutdown Conditions:
Information on shutdown due to lack of gas in the LPG system.
Engine Variants
Diesel Engine Variant:
VW SDI Diesel engine
Lpg Engine Variant:
VW LPG - 2.0 litre BEF
🔧 Transmission
Standard
Transmission Type:
Not explicitly detailed in the provided product information, but typically hydrostatic or automatic for this class of forklift.
📐 Dimensions
Capacity
Lifting Capacities:
1600 kg (R70-16), 1800 kg (R70-18), 2000 kg (R70-20)
🛡️ Safety Features
Active Features
Safety Instructions:
General safety instructions are included in the manual.
Fork Carriage Securing:
Specific procedure for securing the fork carriage is provided.
💡 Technology Features
Infotainment
Display Elements:
Covers display elements, console operation, and programming modes (Password levels 0, 1, 2).
Driver Assistance
Drive Mode Driving Behaviour:
Includes sections on Drive Mode driving behaviour (Availability and Description) and parameter management, indicating advanced control systems.
Connectivity
Electrical System Control:
Details on Traction and working hydraulics control unit (A4 control unit).
Electrical System Components
Electrical System Overview:
General electrical system information, general technical data, calibration, parameter management, current sensor, fuse plate, fuses, and relays.
Battery And Accessories:
Covers starter battery and accessories.
Fuse Relay Information:
Detailed information on fuse plate, fuses, and relays.
Engine Control
Diesel ECU:
Information on the two-part Diesel Engine Control Unit (ECU).
Lpg ECU:
Information on the LPG Engine Control Unit (ECU) and its electronic ignition system overview.
🔧 Maintenance
Service Intervals
Interval Coverage:
While specific intervals are not listed, the manual covers 'Maintenance and inspection regulations' and 'Servicing' procedures, implying interval-based maintenance guidance.
Fluid Specifications
Coolant Specification:
Manual covers coolant type and specifications for the cooling system.
Known Issues
Troubleshooting Coverage:
The manual explicitly states it enables users to 'find trouble' and understand repair procedures, indicating coverage of common issues and troubleshooting.
Maintenance Procedures
Cooling System Maintenance:
Details on coolant pump, coolant temperature transmitter (0B1), and coolant regulator.
Exhaust System Maintenance:
Information on LPG exhaust system, Lambda control system, Lambda sensor, and three-way catalytic converter.
Lpg System Maintenance:
Evaporator maintenance, checking evaporator for leaks, servicing the LPG filter.
Lpg Cylinder Information:
Covers LPG cylinder and tank details.
📚 Vehicle History
Brand Heritage
Manufacturer:
Still GmbH, a German manufacturer of material handling equipment.
Model Evolution
Series Description:
The R70 series represents Still's range of counterbalanced forklift trucks, known for their robust construction and performance.
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