🏷️ Basic Information

Make:

Still

Model:

R70 Series Fork Truck

Covered Models:

R70-40, R70-45, R70-50

Product Name:

Still Fork Truck R70-40 R70-45 R70-50 Series: R7081 R7082 R7083 Operating and Maintenance Instructions

Series Codes:

R7081, R7082, R7083

👋 Introduction

Category:

Industrial Forklift Truck

Target User:

Operators, maintenance technicians, service personnel, and fleet managers responsible for Still R70 Series forklift trucks.

Competitors:

Competes with other manufacturers of internal combustion engine (likely LPG) forklift trucks in the 4-5 ton capacity range (e.g., Hyster, Toyota, Komatsu, Mitsubishi).

Features:

Designed for reliable operation in demanding industrial environments, emphasis on safety, ergonomics, and efficient material handling. Likely features advanced hydraulic systems, robust chassis, and user-friendly controls across various configurations.

Documentation Quality:

Original factory documentation with high quality images, circuit diagrams, and detailed instructions.

📋 Manual Details

Primary Coverage:

Operation and Maintenance Instructions

Scope:

Covers all aspects of operating and maintaining the specified Still Fork Truck models.

Total Pages:

343

Type:

Original Illustrated Factory Operating and Maintenance Instructions

Language:

English

Format:

PDF

📖 Manual Coverage

Hydraulics:

Hydraulic circuit diagrams, lifting system variants, lift mast versions, hydraulic blocking function, maintenance of hydraulic equipment, hydraulic oil level checks, hydraulic system leak checks.

Electrics:

Electrical system overview, operating devices and display elements, display operating unit, multi-function display, circuit diagrams, fuse assignment, working on electrical equipment, cleaning electrical systems, replacing fuses.

Engine And Fuel:

Engine oil level checks, LPG cylinder valve operation, LPG tank shut-off valve operation, LPG system safety regulations, LPG filter maintenance, fuel system (LPG) diagnostics and refuelling procedures, coolant checks, exhaust gas system checks.

Chassis And Controls:

Steering system checks, brake system checks, parking brake operation, drive direction switch operation (multiple variants), seat adjustment (multiple variants), steering column adjustment, wheels and tires inspection and servicing.

Attachments And Accessories:

Fitting attachments, controlling attachments (multi-lever, mini-lever, joystick, fingertip), fork arm changing, fork extension, reversible fork arms, clamp locking mechanism, additional equipment operation (lighting, beacons, spotlights).

Safety Systems:

Residual risks, residual dangers, special risks, overview of hazards and countermeasures, safety regulations for operation, safety tests, regular safety inspections, safety regulations for maintenance, seat belt usage, emergency stop function.

Operator Controls:

Detailed coverage of multi-lever, single mini-lever, duplicate mini-lever, three-way mini-lever, four-way mini-lever, joystick, and fingertip control systems for both drive and hydraulic functions.

Cab Features:

Operation of driver's cab, opening/closing doors and windows, operation of internal systems like radio and heating (if equipped).

Lighting And Signaling:

Operation of headlights, signal horn, hazard warning system, direction indicators, rotating beacon, and working spotlights.

Environmental Considerations:

Includes sections on environmental considerations, packaging, and disposal of units and batteries during repair work.

Drive System:

Operation of drive modes, traction control, starting drive mode, drive direction switches.

Lift System:

Lift mast versions, lifting system operating devices, hydraulic blocking function, various control configurations for lifting.

Pre Operation:

Visual inspections, washer system filling, wheel and tire condition checks, engine oil level checks, LPG cylinder/tank valve operation, seat and steering column adjustment, switching on key switch, PIN code operation, horn operation, seat belt usage.

Operation:

Start-up procedures, starting the engine, brake and steering system function checks, emergency off function check, drive program selection, safety regulations when driving, drive direction selection, starting drive mode, brake operation, steering, lifting procedures, working with loads, pallet transport, load pick-up and transport, load setting down, driving on slopes/lifts/loading bridges, operating attachments, operating additional equipment, cab operation, trailer operation, display and operating unit use.

Maintenance Scheduling:

General maintenance information, qualifications of personnel, intervals for maintenance and inspection, maintenance data table, safety regulations for maintenance, work on hydraulic/electrical/ignition/LPG systems, raising and jacking up, working at front of truck, cleaning procedures.

Specific Maintenance Tasks:

First 50 operating hours maintenance, 1000-hour/annual maintenance, 3000-hour/two-year maintenance, 6000-hour maintenance, 9000-hour/five-year maintenance, 10-year maintenance. Specific tasks include radiator cleaning, coolant topping up, air filter replacement, joint lubrication, door latch checks, seat belt maintenance, tow coupling servicing, wheel/tire servicing, battery servicing, fuse replacement, hydraulic system checks, lift mast lubrication, evaporator de-icing, ribbed V-belt checks, LPG filter replacement, exhaust system checks, lift cylinder leak checks, fork arm inspection, LPG tank checks.

Troubleshooting And Emergencies:

Fault displays, error code table, specific message interpretations (SEAT SWITCH, SAFETY BELT, AIR FILTER, HANDBRAKE, LOWER FORKS, etc.), operation in special situations (transport, towing, crane loading, short-term operation), jump starting, behavior in emergencies, emergency shutdown, procedure if truck tips over, emergency hammer use, emergency lowering, disconnecting battery, refuelling, LPG cylinder changing, decommissioning, parking, wheel chocks, shutting down/storing, returning to service.

Load Handling:

Safety regulations when handling loads, before taking up load, picking up loads, danger area awareness, transporting pallets, transporting swinging loads, load pick up, transporting loads, setting down loads.

Emergency Procedures:

Emergency shutdown, procedure if truck tips over, use of emergency hammer, emergency lowering, disconnecting the battery.

Depth:

Comprehensive, covering all aspects from daily operation and safety checks to detailed maintenance procedures, troubleshooting, and technical specifications. Includes circuit diagrams and high-quality images for repair guidance.

Diagnostic Capability:

Provides error code tables and specific fault messages for initial diagnosis. Circuit diagrams facilitate in-depth troubleshooting of electrical and hydraulic systems.

Repair Scope:

Covers repair and maintenance procedures, including general instructions for controls, carrying out work on specific systems, and detailed task breakdowns for various maintenance intervals.

Diagrams:

Includes detailed hydraulic and electrical circuit diagrams.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable Text

Readability:

High-quality images and illustrations

Quality:

Printable with searchable text and high-quality images/illustrations.

Illustrations:

High quality illustrated

Binding:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Type:

Likely internal combustion engine, powered by LPG (Liquefied Petroleum Gas) based on manual content regarding LPG cylinder operation and refuelling.

Engine Configuration:

Likely inline or V-type configuration, common for LPG forklifts of this capacity. Specifics not detailed in the product info.

Capacity Range:

4.0 to 5.0 tons (4000 kg to 5000 kg) lifting capacity, indicated by model numbers R70-40, R70-45, R70-50.

Fuel Type:

LPG (Liquefied Petroleum Gas)

Tank Capacity:

Manual details changing LPG cylinders and filling LPG tanks (variant), indicating standard cylinder or integrated tank systems are used. Specific capacities not provided.

🔧 Transmission

Type:

Likely hydrostatic or automatic transmission optimized for forklift operation, allowing precise control of speed and power.

Features:

May offer different drive program settings (e.g., economy, power) and dual-pedal operation variants for enhanced driver control.

📐 Dimensions

Vehicle Type:

3-wheel or 4-wheel forklift truck, depending on specific variant (not explicitly stated but common for this capacity). Manual covers various driver's compartment views and control layouts.

Gvwr:

Weight varies by specific model (R70-40, R70-45, R70-50) and configuration (mast type, attachments). Typical operating weights for this class can range from 6,000 kg to 9,000 kg.

🛡️ Safety Features

Certification:

CE marking and EC declaration of conformity in accordance with Machinery Directive, indicating compliance with European safety standards.

Operator Aids:

Seat belt, signal horn, brake system checks, steering system checks, emergency off function, various drive direction control interfaces (multi-lever, mini-lever, joystick, fingertip), drive program settings, Blue-Q efficiency mode.

Protection:

Overhead guard, safety regulations for operation, driver's seat adjustments for ergonomics and safety, safety inspections, procedures for handling gas springs and accumulators, load handling safety regulations.

💡 Technology Features

Features:

Variants may include radio and heating systems within the operator cab.

Features:

FleetManager (variant), Accident Recorder (variant), Cruise Control (variant), Blue-Q efficiency mode, various control interfaces (joystick, fingertip) for enhanced precision.

Efficiency Mode:

Blue-Q efficiency mode: Functional description provided, detailing its effects on additional consumers and how to switch it on/off to optimize energy consumption.

Display Unit:

Detailed instructions for operating the display and operating unit, including setting and changing displays, date/time, kilometers/hours, language, and configuring efficiency modes.

System:

FleetManager suggests a potential for telematics or fleet management integration, though specifics are not detailed.

🔧 Maintenance

Schedule:

Includes specific maintenance intervals: First 50 operating hours (break-in period), 1000-hour/annual, 3000-hour/two-year, 6000-hour, 9000-hour/five-year, and 10-year maintenance.

Interval Examples:

1000-hour/Annual Maintenance includes checking ribbed V-belt, changing LPG filter, checking exhaust gas system, lift cylinders and connections for leaks, and checking fork arms.

Oil Types:

Covers engine oil, hydraulic fluid, coolant. Specific grades and quantities would be detailed in the 'Maintenance Data Table' within the manual. Recommends permissible consumables like oils, hydraulic fluid, battery acid, LPG, and coolant.

Hydraulic Fluid Type:

Manual refers to checking hydraulic oil level and for leaks, implying specific hydraulic fluid grades are required (detailed in 'Maintenance Data Table').

Coolant Type:

Manual mentions checking coolant concentration and topping up, indicating a standard automotive coolant is used (specific type and mix ratio would be in the data table).

Common Faults:

The manual provides a comprehensive error code table and specific message interpretations for diagnosing common issues related to the engine, hydraulics, electrical systems, sensors, and safety features.

Diagnostic Messages:

Specific error messages like 'AIR FILTER', 'OIL PRESSURE', 'COOLANT TEMP', 'OVERHEATING', 'STEERING' provide direct troubleshooting guidance for common operational problems.

Safety System Checks:

Procedures for checking and maintaining the integrity of safety systems, including warnings regarding non-original parts and damage to safety systems.

📚 Vehicle History

Manufacturer:

Still is a well-established German manufacturer of material handling equipment with a long history.

Origin:

German engineering and manufacturing.

Series Development:

The R70 series represents a line of internal combustion engine forklifts, likely evolved from earlier models, incorporating advancements in safety, efficiency, and operator comfort.

Era:

Manual details suggest a production era where digital displays, electronic control variants (e.g., FleetManager, cruise control), and advanced safety messaging were integrated. Likely produced in the late 2000s or 2010s.