🏷️ Basic Information

Make:

STILL

Model:

RX60 Series Electric Lift Truck

Model Variant Codes:

R6311, R6313, R6315

Chassis Codes:

RX60-16, RX60-18, RX60-20

Type Designation:

Electric Lift Truck

Ec Declaration Reference:

Machinery Directive

Stvzo Information:

Information relevant to German Road Traffic Licensing Regulations (StVZO) may be included for specific equipment variants.

👋 Introduction

Market Position:

STILL's RX60 series represents a robust and efficient range of electric counterbalanced forklift trucks designed for demanding indoor and outdoor logistics applications, offering a blend of performance, ergonomics, and reliability.

Key Features Manual:

Original Factory Documentation, Comprehensive Coverage (Operation to Repair), High-Quality Illustrations and Diagrams, Searchable Text, Printable Format, Detailed Safety Information, Specific Model and Variant Coverage.

📋 Manual Details

Page Count:

376

Coverage Areas:

Operating, Maintenance, Repair, Safety, Technical Specifications, Circuit Diagrams

Documentation Scope:

Comprehensive, covering all aspects of operating and maintaining the specified STILL electric lift truck models.

Issue Date Currentness:

Manual specifies issue date and currentness of information, crucial for ensuring the accuracy of procedures and specifications.

Manual Type:

Original Illustrated Factory Operating and Maintenance Instructions

Language:

English

Format:

PDF

Digital Features:

Searchable text, printable pages, high-quality images, circuit diagrams.

📖 Manual Coverage

Systems Covered:

Hydraulic Systems (Traction, Lifting, Attachments), Electrical Systems (Power Distribution, Control Circuits, Lighting, Indicators), Drive Systems, Steering Systems, Braking Systems (Service Brake, Parking Brake), Mast Systems (Types, Operation, Malfunctions), Battery Management, Operator Interface (Controls, Displays), Safety Systems (Emergency Stop, Seat Switch, Belt Monitoring), Driver's Cab Features (Seats, Steering Column, Controls), Attachments (Control, Fitting, Operation), Ancillary Equipment (Wipers, Washers, Lighting, Beacons), Towing Systems, Cold Store Operation, Fleet Management Systems (Variant)

Mast Systems Covered:

Detailed coverage of different lift mast types, automatic lift cut-out, vertical lift mast positioning, and operational malfunctions during lifting.

Operator Controls Covered:

Detailed explanation of operating devices for hydraulic and traction functions, including various lever and joystick configurations, and their specific functions.

Attachment Systems Covered:

Comprehensive coverage of fitting and controlling various attachments, including specific instructions for multi-lever, mini-lever, and joystick controls, as well as 5th function operation.

Battery Management Covered:

Detailed procedures for handling, replacing, maintaining, and transporting batteries, including safety regulations and specific methods using carriers or cranes.

Procedures Included:

Pre-operation Checks, Start-up Procedures, Driving Operations (Direction Selection, Speed Control, Braking, Steering), Lifting Operations (Load Handling, Mast Control, Fork Adjustments), Attachment Operation (Control of various types like clamps, forks, etc.), Load Transportation (Pallets, Swinging Loads, Slopes), Parking, Towing Procedures, Emergency Procedures (Shutdown, Tip-over, Lowering), Battery Handling (Charging, Replacement, Maintenance), Decommissioning and Storage, Cleaning Procedures (Truck, Electrical System, Chains, Windows), Lubrication Points and Schedules, Inspection Procedures (Tyres, Battery, Hydraulic Levels, Leaks), Fuse Checking and Replacement, Maintenance Tasks (1000-hour, 2000-hour, 3000-hour intervals), Troubleshooting Fault Displays and Error Codes, Component Removal and Installation (e.g., Valve Cover), Electrical System Testing (Insulation Testing)

Cold Store Operation:

Specific operating instructions and maintenance considerations for trucks used in cold stores are included.

Safety Inspections:

Procedures for regular safety inspections, including insulation testing, are provided, along with safety regulations for handling consumables and safety devices.

Load Handling Procedures:

Detailed safety regulations and procedures for working with loads, including picking up, transporting, setting down, and handling different types of loads (e.g., swinging loads).

Technical Depth:

Comprehensive. Covers detailed operating instructions, safety regulations, routine maintenance, component-level maintenance, troubleshooting of common issues, and diagnostic procedures. Includes schematic diagrams for hydraulics and electrics, enabling in-depth repair and understanding of system logic.

Circuit Diagrams Depth:

Includes detailed Hydraulic and Electrical Circuit Diagrams, covering both standard designs and proportional technology variants, allowing for in-depth electrical and hydraulic system troubleshooting and repair.

Diagnostics Depth:

Advanced. The manual provides a fault display diagram and an error code table for troubleshooting, enabling technicians to diagnose and resolve issues effectively.

Repair Depth:

High. While detailed component-level rebuild procedures may be limited, the manual provides sufficient information for common repairs, diagnostics, and part replacement, supported by schematics.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High quality, suitable for printing. Contains high-quality images and circuit diagrams.

Binding Type:

Digital (Printable)

Paper Type:

N/A (Digital)

Searchable Text:

Yes

⚙️ Engine Specifications

Power Source:

Electric

Power Delivery:

AC Traction Motor, AC Lift Motor (Specific ratings would be detailed within the manual)

Battery Type:

Lead-acid or Lithium-ion (depending on specific configuration, covered in manual)

🔧 Transmission

Drive System:

Electric Drive (AC Technology)

Drive Control:

Electronic speed controllers, offering precise control and regenerative braking.

📐 Dimensions

Lifting Capacity:

1600 kg (RX60-16), 1800 kg (RX60-18), 2000 kg (RX60-20) - Exact dimensions like mast height, fork length, and turning radius are model-specific and detailed within the manual's VDI datasheet.

Battery Weight:

Significant, as specified in the 'Technical Data' section, impacting overall truck weight and stability.

🛡️ Safety Features

Certification:

CE Labelling, EC Declaration of Conformity in accordance with Machinery Directive.

Active Safety:

Curve Speed Control, Automatic Lift Cut-out (variant), Emergency Stop Function, Electronic Parking Brake, Seat Belt Monitoring, Safety Belt Reminder, Load Measurement (variant).

Passive Safety:

Robust Overhead Guard, Operator Protection Features, Warning Symbols, Operator Training Requirements.

💡 Technology Features

Infotainment Features:

Optional features like Radio and Cabin heating are mentioned, with operational instructions provided for variants.

Driver Assistance Features:

Curve Speed Control, Load Measurement (variant), Automatic Lift Cut-out (variant) enhance operational safety and efficiency.

Fleet Management:

FleetManager (variant) and Accident Recorder (variant) functionalities are mentioned, indicating potential for data logging and fleet management integration.

Blue Q Mode:

Detailed explanation of the Blue-Q efficiency mode, its functional description, effects on consumers, and how to switch it on/off is provided.

Display Unit:

Detailed operation and settings for the Display Operating Unit, including display adjustments, date/time setting, language selection, and Blue-Q configuration.

Control Options:

Covers various control types for hydraulic and traction functions: Multi-lever, Single Mini-lever, Duplicate Mini-lever, Three-way Mini-lever, Four-way Mini-lever, Joystick, Fingertip, Mini console.

🔧 Maintenance

Service Intervals:

Key intervals detailed include 1000-hour/Annual, 2000-hour/Two-year, and 3000-hour/Two-year maintenance. Specific tasks are listed for each interval.

Hydraulic Fluid:

Specific hydraulic oil type and viscosity grades are detailed in the 'Technical Data' and 'Maintenance' sections. Example: ISO VG 32 or VG 46, depending on operating temperature range.

Washer Fluid:

Standard windscreen washer fluid (alcohol-based for cold weather performance) recommended.

Battery Acid:

Safety regulations and handling instructions for battery acid are provided, emphasizing safe disposal.

Common Issues Covered:

The manual addresses potential malfunctions in the electric parking brake, SEAT SWITCH messages, SAFETY BELT messages, and other error codes displayed on the operating unit, providing diagnostic and troubleshooting steps.

Spare Parts:

Instructions for ordering spare parts and wearing parts are included, emphasizing the use of original STILL parts.

1000 Hour Tasks:

Checking lift cylinders and connections for leaks, checking fork arms (including reversible), checking hydraulic oil level of battery carrier, lubricating slide elements and catch rail, checking battery changeover frame, checking double pedal, checking cable terminals.

2000 Hour Tasks:

Includes all 1000-hour tasks plus additional checks as specified in the maintenance data table.

3000 Hour Tasks:

Includes all previous tasks plus further detailed inspections and servicing as outlined in the manual.

Personnel Qualifications:

Information regarding required personnel qualifications for performing maintenance is provided, emphasizing safety and expertise.

Cleaning Procedures:

Instructions for cleaning the truck, electrical system, load chains, and windows are included, along with post-washing procedures.

📚 Vehicle History

Brand Heritage:

STILL is a well-established German manufacturer known for its innovative and high-quality material handling equipment, with a long history of providing reliable industrial trucks.

Model Evolution:

The RX60 series represents STILL's commitment to advanced electric forklift technology, building upon previous generations with improved efficiency, ergonomics, and control systems.

Production Location:

Manufacturing facilities typically located in Germany and other European countries.

🏆 Awards & Recognition

Industry Recognition:

STILL trucks, including the RX60 series, are consistently recognized for their quality, innovation, and ergonomic design within the material handling industry.