Market Position:
The Still RX60 series represents a robust and reliable range of electric counterbalanced forklift trucks designed for demanding warehouse and industrial applications. These trucks are positioned as efficient, safe, and ergonomically designed material handling solutions.
Key Features:
Electric propulsion for zero emissions, multiple control configurations (multi-lever, mini-lever, joystick, fingertip), advanced safety features (Curve Speed Control, load measurement variants), ergonomic driver's compartment, comprehensive diagnostic capabilities, and Blue-Q efficiency mode.
Ergonomics:
Focus on driver ergonomics with adjustable seats (MSG 20, MSG 65/75), armrests, and steering columns. Ergonomic dimensions are provided in technical data.
Control Options Overview:
Offers a wide array of operator control interfaces to suit different preferences and applications: traditional multi-lever, ergonomic mini-levers, intuitive joysticks, and precise fingertip controls.
Environmental Considerations:
Includes sections on environmental considerations, packaging, and disposal of components and batteries.
Competitive Landscape:
Competes with other leading manufacturers of electric forklift trucks in the 4-5 ton capacity range, offering advanced features and Still's reputation for build quality.
Coverage Areas:
Operation, Maintenance, Safety, Technical Data, Circuit Diagrams, Troubleshooting, Parts Identification
Documentation Scope:
Complete documentation for operation and maintenance, including safety regulations, technical data, and circuit diagrams.
Manual Type:
Original Illustrated Factory Operating and Maintenance Instructions
Digital Features:
Printable and Searchable Text
Systems Covered:
Hydraulic Systems, Traction/Drive Systems, Electrical Systems, Steering Systems, Braking Systems, Mast Systems, Operator Compartment Controls, Battery Management, Lighting, Safety Systems (Emergency Stop, Seat Belt), Attachment Control Systems
Control Systems:
Covers operation of various hydraulic and traction control systems based on lever/joystick configuration.
Battery Management:
Comprehensive section on handling, replacing, and charging the battery, including safety precautions and specific procedures.
Procedures Included:
Pre-operation checks, Startup procedures, Driving operation, Lifting and lowering operations, Load handling, Parking, Towing, Attachment fitting and operation, Battery handling and charging, Routine maintenance, Scheduled maintenance (1000-hour, 2000-hour, 3000-hour), Troubleshooting, Fuse replacement, Lubrication, Safety inspections, Emergency procedures (shutdown, tip-over response)
Attachment Handling:
Detailed instructions on fitting, depressurizing hydraulic systems for, and controlling various attachments using different control configurations, including optional 5th function.
Driving On Slopes:
Specific operating instructions for driving on ascending and descending slopes.
Fork Arm Operation:
Detailed procedures for changing fork arms, including operation with reversible fork arms (variant).
Technical Depth:
Comprehensive covering operational use, routine maintenance, component-level repair, electrical diagnostics via circuit diagrams, hydraulic system analysis, and error code interpretation.
Diagnostic Capabilities:
Extensive diagnostic information including error code tables, specific fault messages, and guidance for troubleshooting electrical and hydraulic systems.
Circuit Diagram Detail:
Detailed hydraulic and electric circuit diagrams provided, enabling in-depth troubleshooting and repair of complex systems.
Troubleshooting Methodology:
Employs a systematic approach to troubleshooting with fault displays, error code tables, and specific malfunction descriptions.
Print Quality:
High quality, printable with searchable text and illustrations
Searchability:
Searchable text allows for quick retrieval of specific information.
Illustrations:
Contains high-quality images and illustrations to aid understanding.
Circuit Diagrams:
Includes detailed hydraulic and electric circuit diagrams for troubleshooting and repair.
Illustrations Detail:
Illustrations include schematic views, general views of the truck and driver's compartment, and detailed depictions of operating devices.
Binding Type:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Propulsion Type:
Electric (DC or AC motor configurations, specific details not provided in product info but implied by 'Electric Forklift Truck')
Performance Overview:
Designed for efficient operation and consistent power delivery for lifting and transporting loads up to 5000 kg (5.0 tons).
Efficiency Mode:
Blue-Q efficiency mode for optimized energy consumption and reduced operating costs.
Drive Programs:
Ability to set and select different drive programs for optimized performance based on task requirements.
Traction Control Variants:
Mention of 'Zero adjustment of the load measurement (variant)' and 'reducing speed with a raised load (variant)' indicates advanced load-sensing traction control.
Fuel Type:
Electric (Battery Powered)
Battery Specifications:
To DIN 43536 A standard. Manual provides detailed instructions for handling, replacement, and charging.
Capacity Variants:
4000 kg (RX60-40), 4500 kg (RX60-45), 5000 kg (RX60-50)
Operating Weight:
Varies by model and configuration; specific weight not provided but typical for class.
Battery Weight Considerations:
Instructions for battery transport, including using a crane, imply significant battery weight and specific handling requirements.
Wheel Tire Specifications:
Details on wheels and tires provided in technical data section, including size and type considerations.
Mast Types:
Covers various lift mast types and associated operational procedures, including 'Vertical lift mast position'.
Safety Compliance:
CE marked, EC Declaration of Conformity in accordance with Machinery Directive.
Safety Regulations:
Extensive coverage of safety regulations for operation, maintenance, consumables handling, and battery management. Defines responsible persons (Operating company, Specialist, Drivers).
Active Safety Features:
Emergency stop switch, Curve Speed Control (reduces speed when turning), Seat belt, Drive direction switches integrated into control levers/joysticks, Parking brake (mechanical and electric variants), potential for overload protection.
Emergency Stop:
Detailed instructions on locating and operating the emergency stop switch and its function.
Steering System Check:
Procedure for checking the steering system for correct function is outlined.
Passive Safety Features:
Overhead guard, Safety glass for windshield/roof, Warning regarding non-original parts, emphasis on proper use and residual risk identification.
Infotainment Features:
Optional features may include radio and heating systems as indicated by 'variant' notations.
Driver Assistance Features:
Curve Speed Control, Load Measurement (variant), potentially other electronic control units for drive and lift functions.
Load Measurement:
Variant feature for load measurement, including zero adjustment and function checks.
Accident Recorder:
Accident recorder (variant) suggests data logging capabilities for operational events.
Connectivity Features:
FleetManager PIN code (variant) suggests a system for fleet management and operational data logging.
Operator Interface Options:
Multiple control options: Multi-lever, Single mini-lever, Duplicate mini-lever, Three-way mini-lever, Four-way mini-lever, Joystick, Fingertip, Mini console. Display operating unit for system monitoring and adjustments.
Display Unit Operation:
Operation of the display operating unit for adjustments (date, time, language, kilometers, operating hours) and configuration (Blue-Q efficiency mode).
Display Adjustments:
Guidance on adjusting and changing display settings, including language, date, and time.
Scheduled Maintenance:
1000-hour maintenance / Annual maintenance, 2000-hour maintenance / Two-year maintenance, 3000-hour maintenance / Two-year maintenance. Specific tasks detailed within the manual.
1000 Hour Tasks:
Cable connection checks, battery cover sensor function check, hydraulic oil level check (hydraulic battery carrier), lubrication of slide elements and catch rail, lift cylinder and connection leak checks, fork arm inspection, reversible fork arm check, double pedal check, battery changeover frame check.
2000 Hour Tasks:
Includes all 1000-hour tasks plus additional specified inspections and adjustments.
3000 Hour Tasks:
Includes all 2000-hour tasks plus further specified maintenance operations.
Cold Store Maintenance:
Specific maintenance procedures for trucks used in cold stores are covered.
Fluid Specifications:
Permissible consumables include specified oils and hydraulic fluid. Battery acid handling instructions are provided. Specific fluid types and capacities would be detailed in the technical data section.
Lubrication Points:
Manual details lubrication of lift mast, roller track, slide elements, and catch rails.
Hydraulic Oil Check:
Procedure for checking the hydraulic oil level and checking the hydraulic system for leaks is detailed.
Consumables Handling:
Specific safety regulations and disposal instructions for consumables such as oils, hydraulic fluid, and battery acid.
Common Issues Covered:
The manual covers fault displays, error code tables, and specific malfunctions related to the electric parking brake, seat switch, safety belt, fork position, acceleration sensor, brake sensor, motor/generator temperature, steering, overheating, and battery charger. Troubleshooting guides are provided.
Specific Fault Messages:
SEAT SWITCH, SAFETY BELT, APPLY HANDBRAKE, LOWER FORKS, REFERENCE CYCLE, LIFT HEIGHT, ACCEL. SENSOR, BRAKE SENSOR, SURVEILLANCE, MOT/GEN.-TEMP, STEERING, OVERHEATING, CLOSE THE DOOR, BATTERY CHANGER.
Brand Heritage:
Still is a leading global manufacturer of forklift trucks and intralogistics solutions, known for quality, innovation, and reliability.
Model Evolution:
The RX60 series represents a continuous evolution of Still's electric forklift truck technology, incorporating advancements in efficiency, ergonomics, and safety.
Technological Advancements:
Reflects advancements in electric forklift technology, focusing on efficiency, operator comfort, and safety features like integrated diagnostics and electronic controls.
Production Location:
Manufactured by Still GmbH, Germany.
