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Subaru Brat Shop 1985-1996 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Brat Model Code: AL Body Style: Two-door coupe utility / pickup truck Generation Generation Name: First Generation Codes Chassis Code: AL Engine Code...
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类型: Car
厂商:
斯库: 509026
Subaru Brat Shop 1985-1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Brat
Model Code:
AL
Body Style:
Two-door coupe utility / pickup truck
Generation
Generation Name:
First Generation
Codes
Chassis Code:
AL
Engine Code Early:
EA71
Engine Code Late:
EA81
👋 Introduction
Market Position
Vehicle Market Niche:
Compact, all-wheel-drive utility vehicle with a distinctive open cargo bed, appealing to utility, off-road, and lifestyle buyers.
Competitive Analysis
Key Competitors:
Competed with vehicles like the Ford Bronco II, Jeep CJ, and early SUVs from other manufacturers, though its unique utility bed set it apart.
Key Features
Vehicle Distinguishing Features:
Symmetrical All-Wheel Drive, dual-range transfer case, unique rear-facing jump seats (in some markets), distinctive two-door coupe utility design.
Manual Purpose
Manual Value Proposition:
Essential resource for maintaining, diagnosing, and repairing the Subaru Brat across a significant portion of its production life, enabling owners and technicians to keep these classic vehicles running optimally.
📋 Manual Details
Coverage Areas
Covered Years:
1985-1996
Covered Models:
Subaru Brat
Covered Trims:
All trim levels
Page Count
Estimated Page Count:
Varies based on specific publisher, typically 500-1500 pages for comprehensive service manuals.
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely printed book format. Digital formats (PDF) may be available from resellers.
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel injection (SPFI/MPFI where applicable), ignition, emission control systems.
Transmission:
Manual and automatic transmission overhaul, diagnostics, adjustments, and clutch service.
Drivetrain:
Four-wheel drive system, transfer case, front and rear differentials, CV joints, driveshafts.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications.
Brakes:
Front disc and rear drum brake systems, hydraulic system, parking brake, component replacement and bleeding procedures.
Steering:
Steering gear, power steering system (if equipped), tie rods, steering linkage.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, fuses, relays, wiring diagrams.
Body And Chassis:
Body panels, doors, tailgate, interior trim, glass replacement, chassis frame.
HVAC:
Heating, ventilation, and air conditioning system (if equipped) diagnosis and repair.
Procedures Included
Maintenance:
Regular maintenance tasks: oil changes, filter replacements, fluid checks, tune-ups, lubrication.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, common problems and solutions.
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components.
Disassembly And Assembly:
Component disassembly and reassembly procedures with torque specifications and special tool requirements.
Wiring Diagrams:
Comprehensive wiring diagrams for various electrical systems.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and procedures for identifying and resolving issues.
Special Tools:
Lists and descriptions of special tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Format Details:
If digital, typically PDF format. Searchable text is highly desirable for efficient use.
Print Quality
Print Quality Expectation:
High-quality printing with clear diagrams and legible text.
Binding Type
Binding Type Expectation:
Durable binding (e.g., spiral-bound, case-bound) suitable for workshop use.
Paper Type
Paper Type Expectation:
Durable, grease-resistant paper is ideal for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer), 4-cylinder, naturally aspirated.
Displacement Early:
1.8 L (1781 cc)
Displacement Late:
1.8 L (1781 cc)
Bore X Stroke Early:
85.0 mm x 79.0 mm
Bore X Stroke Late:
85.0 mm x 79.0 mm
Compression Ratio Early:
8.5:1 (typical)
Compression Ratio Late:
9.5:1 (typical with SPFI)
Performance
Horsepower Early:
Approx. 75 hp @ 4800 rpm (carbureted)
Horsepower Late:
Approx. 85-90 hp @ 5200 rpm (Single Point Fuel Injection - SPFI)
Torque Early:
Approx. 97 lb-ft @ 2800 rpm (carbureted)
Torque Late:
Approx. 103-106 lb-ft @ 3200 rpm (SPFI)
Fuel System
Fuel Delivery Early:
Carburetor (e.g., Hitachi or Keihin 2-barrel)
Fuel Delivery Late:
Single Point Fuel Injection (SPFI) - Subaru's proprietary system.
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 AKI (minimum)
🔧 Transmission
Standard
Standard Transmission Type:
4-speed manual transmission
Optional
Optional Transmission Type:
3-speed automatic transmission (less common)
Features
Drivetrain Configuration:
Full-time All-Wheel Drive (AWD) with a dual-range transfer case (high/low range) and a lockable center differential.
Clutch Type:
Dry single-plate (manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 3,970 mm (156.3 in)
Width:
Approx. 1,600 mm (63.0 in)
Height:
Approx. 1,525 mm (60.0 in)
Wheelbase:
Approx. 2,400 mm (94.5 in)
Ground Clearance:
Approx. 200 mm (7.9 in)
Weights
Curb Weight:
Approx. 1,050 - 1,200 kg (2,315 - 2,645 lbs)
Gross Vehicle Weight Rating:
Varies by model and configuration
Cargo
Cargo Bed Length:
Approx. 1,100 mm (43.3 in)
Cargo Bed Width:
Approx. 1,300 mm (51.2 in)
🛡️ Safety Features
Ratings
Crash Test Standards:
Vehicle safety standards of the 1980s and 1990s; comparable modern ratings may not apply directly. Likely lacked advanced safety features of later vehicles.
Active Features
Active Safety Features:
Four-wheel drive, good visibility.
Passive Features
Passive Safety Features:
Seat belts (lap belts in rear jump seats), reinforced chassis.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player. Analog gauges for speedometer, tachometer (on some models), fuel, engine temperature, oil pressure.
Driver Assistance
Driver Assistance Systems:
None.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type.
Timing Belt Replacement:
Not applicable (uses a timing chain, but inspection for wear is recommended)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) for automatic, manual fluid check/change as per manual recommendations.
Coolant Flush:
Every 24,000 - 48,000 miles (38,000 - 77,000 km) or 2-4 years.
Fluid Specifications
Engine Oil Type:
API SG or higher classification, SAE 10W-30 or 10W-40 recommended (check manual for exact specifications based on climate).
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change.
Transmission Fluid Type Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Type Automatic:
Dexron III / Mercon equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene glycol based antifreeze, 50/50 mixture with distilled water.
Known Issues
Common Rust Areas:
Wheel arches, rocker panels, tailgate, floor pans, chassis frame components, especially in areas with road salt use.
Engine Wear:
Piston ring wear leading to oil consumption and blow-by, valve stem seal degradation.
Fuel System Issues:
Carburetor wear and tuning issues; SPFI components can be proprietary and harder to source.
Electrical Problems:
Degradation of wiring insulation, corroded grounds, failing relays and switches.
Suspension Wear:
Worn ball joints, tie rod ends, bushings, and wheel bearings.
Drivetrain Issues:
CV joint wear, transfer case seal leaks, differential bearing noise.
📚 Vehicle History
Brand Heritage
Subaru Brand Focus:
Subaru's history is rooted in automotive manufacturing, with a strong emphasis on reliable, practical vehicles, particularly known for their pioneering use of All-Wheel Drive.
Model Evolution
Brat Development Context:
Developed as a response to market demand for compact, all-wheel-drive utility vehicles, incorporating passenger car comfort with off-road capability and cargo hauling. Influenced by the popular Subaru Leone platform.
Brat Key Market Entries:
Initially launched in 1978, with significant updates and engine changes through its production life. Sold in markets including North America, Australia, and Europe.
Production
Production Years:
1978 - 1994
Manufacturing Locations:
Japan
Unique Market Aspects:
In the U.S., the Brat was originally classified as a 'light truck' to avoid import quotas on Japanese cars, leading to the unique addition of rear-facing jump seats with grab handles and seatbelts, mandated by U.S. Customs for light trucks with passenger capacity.
🏆 Awards & Recognition
Recognitions
Market Awards:
While specific awards for the Subaru Brat are not widely documented in the same way as modern vehicles, its enduring popularity and cult status are a testament to its design and capability. It was a significant vehicle in establishing Subaru's reputation for AWD in a compact utility format.
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