Subaru Forester 2000 Digital Factory Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2000 Codes Chassis Code: SF Series Engine Codes Covered: EJ251, EJ252, EJ20G (certain markets) 👋 Introduction Market Position Vehicle Segment: Compact...

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标签: 2000 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

Codes

Chassis Code:

SF Series

Engine Codes Covered:

EJ251, EJ252, EJ20G (certain markets)

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV/Crossover

Key Selling Points:

Standard Symmetrical All-Wheel Drive, excellent visibility, practical cargo space, durable and reliable reputation.

Competitive Analysis

Competitors 2000:

Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra

Key Features

Subaru Philosophy:

Emphasis on safety, durability, and AWD capability in a practical package.

Manual Value Proposition:

Provides dealer-level diagnostic and repair capabilities, enabling owners to perform complex maintenance and repairs, saving significant costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America, Europe, Australia

Secondary Coverage:

Global (technical principles applicable)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Digital Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, possibly with interactive elements)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine assembly, disassembly, component inspection, timing belt, lubrication system, cooling system, fuel injection system (MPI)

Engine Performance:

Ignition system, emission control systems (catalytic converter, EGR), sensor data interpretation, performance tuning basics

Transmission Manual:

Disassembly, assembly, component inspection, clutch system, gear selection mechanism

Transmission Automatic:

Disassembly, assembly, hydraulic control, torque converter, electronic control unit (ECU) interfaces

Drivetrain:

All-Wheel Drive (AWD) system, viscous coupling, center differential, front/rear differentials, driveshafts, CV joints

Suspension:

Front strut assembly, rear multi-link suspension, bushings, shock absorbers, springs, alignment specifications

Steering:

Power steering system, steering rack, tie rods, steering column, steering angle sensor (if applicable)

Brakes:

Front and rear brake systems (disc/drum configurations), ABS (Anti-lock Braking System) components, hydraulic lines, calipers, rotors, master cylinder

Electrical Engine:

Engine Control Module (ECM) wiring diagrams, sensor inputs, actuator outputs, fuel pump, ignition coils, starter motor

Electrical Chassis:

Body Control Module (BCM) interfaces, lighting circuits, power windows, central locking, wipers, horn, HVAC blower

Electrical Lighting:

Headlights, taillights, interior lighting, fog lights, bulb specifications, circuit diagrams

Electrical Instruments:

Instrument cluster functions, gauges, warning lights, speedometer, tachometer, fuel gauge

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant handling, blower motor, evaporator, condenser, heater core

Body Exterior:

Panel removal/installation (doors, fenders, hood, tailgate), bumper systems, glass replacement, trim components

Body Interior:

Seat removal, dashboard disassembly, center console, door panels, headliner, carpet replacement

Safety Systems:

Airbag system (SRS) components, seatbelt mechanisms, diagnostic procedures for safety features

Diagnostics:

OBD-II (On-Board Diagnostics II) protocols, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting charts

Procedures Included

Routine Maintenance:

Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid change, differential fluid change

Major Repairs:

Engine head gasket replacement, timing belt replacement, transmission rebuilds, suspension component replacement, brake caliper overhaul

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides

Electrical Diagnostics:

Wiring diagram interpretation, voltage and resistance testing, continuity checks, troubleshooting electrical faults

Special Tools:

Identification and usage of Subaru-specific special tools required for certain procedures

Specifications:

Torque specifications for all fasteners, clearances, fluid capacities, pressure readings

Diagrams Illustrations:

Exploded views, step-by-step assembly diagrams, wiring schematics, component location illustrations

Technical Depth

Depth:

Comprehensive; covers basic maintenance to full engine and transmission overhauls, including detailed electrical troubleshooting.

📊 Manual Specifications

File Format

Format Details:

Likely PDF, optimized for digital viewing and printing. Searchable text is highly probable for efficient information retrieval.

Print Quality

Print Readability:

High resolution images and clear text, ensuring legibility when printed.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Boxer (Horizontally Opposed)

Engine Code:

EJ25 SOHC (most common)

Displacement:

2.5 Liters (2498 cc)

Bore X Stroke:

99.5 mm x 80.0 mm

Compression Ratio:

9.7:1

Performance

Horsepower:

165 hp @ 5600 rpm

Torque:

166 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fuel Tank Capacity:

60 Liters (15.9 US Gallons)

Engine Maintenance

Timing Belt Replacement Interval:

105,000 Miles or 105 Months

Spark Plug Type:

NGK PFR6G or equivalent (Platinum)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission

Features

AWD System:

Symmetrical All-Wheel Drive with viscous coupling center differential

Fluid Specs Manual

Transmission Fluid Type:

API GL-5, SAE 75W-90 (Manual Transmission)

Fluid Specs Automatic

Transmission Fluid Type:

Subaru ATF-HP or equivalent (Automatic Transmission)

📐 Dimensions

Exterior

Length:

4405 mm (173.4 inches)

Width:

1755 mm (69.1 inches)

Height:

1595 mm (62.8 inches)

Wheelbase:

2630 mm (103.5 inches)

Ground Clearance:

195 mm (7.7 inches)

Weights

Curb Weight Manual:

1430 kg (3153 lbs)

Curb Weight Automatic:

1470 kg (3241 lbs)

Cargo

Cargo Volume:

69.5 cu ft (with rear seats folded)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4 Stars (Driver), 4 Stars (Passenger)

IIHS Side Impact:

Good (for its time, though testing standards have evolved)

Active Features

Standard (4-wheel disc brakes, optional rear drum on some base models)

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

Three-point seatbelts with pretensioners for front occupants

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional cassette player. Speaker configurations vary by trim level.

Climate Control:

Manual climate control with A/C standard on most trims. Automatic climate control was an option on higher trims.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Auxiliary Inputs:

Not standard. Aftermarket solutions may be available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

7,500 Miles or 6 Months (whichever comes first) with synthetic blend or full synthetic oil.

Engine Air Filter Replacement:

30,000 Miles or 30 Months

Cabin Air Filter Replacement:

15,000 Miles or 15 Months (if equipped)

Coolant Replacement:

30,000 Miles or 30 Months

Fluid Specifications

Engine Oil Type:

API SN/SP, ILSAC GF-6A or higher, SAE 5W-30 (preferred)

Engine Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter change

Brake Fluid Type:

DOT 3 (or DOT 4 for improved performance)

Power Steering Fluid Type:

Subaru Genuine Power Steering Fluid or equivalent DEXRON-III/MERCON ATF

Known Issues

Head Gaskets:

While the EJ25 SOHC in this generation is less prone than later DOHC versions, head gasket leaks can still occur. Manual provides repair procedures.

Timing Belt:

Failure of the timing belt is catastrophic for the engine. Regular replacement is crucial. Manual details inspection and replacement.

Cvt Transmissions:

Not applicable, this generation uses traditional automatic or manual transmissions.

Suspension Bushings:

Wear in suspension bushings can lead to noise and imprecise handling. Manual details replacement procedures.

📚 Vehicle History

Brand Heritage

Subaru Legacy:

The Forester was developed from Subaru's experience with the Outback, which was a lifted version of the Legacy wagon.

Model Evolution

First Generation:

Introduced in 1997 (Japan), 1998 (North America) as a compact crossover utility vehicle (CUV).

Sf Generation 2000:

This manual covers the first generation (SF series), which ran from 1997 to 2002. The 2000 model year saw minor updates, primarily to styling and feature availability.

Production

Manufacturing Location:

Ota City, Gunma Prefecture, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver Best SUVs:

Forester was frequently cited by automotive publications for its practicality and AWD capability.

Certifications

Epa Fuel Economy:

Manual includes EPA fuel economy estimates (e.g., ~20 MPG City / 26 MPG Highway for manual transmission).