SUBARU FORESTER Digital Workshop Repair Manual 1999-2002

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation Generation Name: SF Series Codes Model Codes: SF5, SF9 👋 Introduction Market Position Vehicle Segment: Compact SUV/Crossover Target Audience: Active individuals,...

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标签: 1999 2000 2001 2002 Car Cars FORESTER Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Generation

Generation Name:

SF Series

Codes

Model Codes:

SF5, SF9

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV/Crossover

Target Audience:

Active individuals, families, outdoor enthusiasts

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape

Differentiating Factors:

Standard Symmetrical All-Wheel Drive, boxer engine, excellent ground clearance

Key Features

Powertrain:

Horizontally-opposed Boxer engine, Symmetrical All-Wheel Drive

Design:

Practical, wagon-like SUV with good visibility

Durability:

Known for robust mechanicals and AWD system

Manual Value Proposition:

Empowers owners for self-sufficiency in maintenance and repair, saving significant costs.

📋 Manual Details

Coverage Areas

Years Covered:

1999, 2000, 2001, 2002

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Digital Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, Searchable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (EJ25 SOHC, EJ25 DOHC, EJ25 Turbo DOHC)

Engine Performance:

Yes (fuel injection, ignition, emissions, cooling, lubrication)

Transmission Manual:

Yes (5-speed manual)

Transmission Automatic:

Yes (4-speed automatic, Sportshift)

Drivetrain:

Yes (All-Wheel Drive system, differentials, driveshafts)

Suspension:

Yes (front struts, rear multi-link, control arms, bushings)

Brakes:

Yes (front disc, rear disc, ABS)

Steering:

Yes (power rack and pinion)

Electrical System:

Yes (battery, charging system, starting system)

Lighting:

Yes (headlights, taillights, interior lights)

HVAC:

Yes (heating, ventilation, air conditioning)

Body And Interior:

Yes (panels, doors, glass, seats, trim)

Safety Systems:

Yes (airbags, seatbelts)

Diagnostic Troubleshooting:

Yes (OBD-II codes, fault finding)

Procedures Included

Routine Maintenance:

Yes (oil changes, filter replacements, fluid checks)

Major Repairs:

Yes (engine rebuild, transmission overhaul)

Component Replacement:

Yes (alternator, starter, water pump, belts, hoses)

Electrical Diagnosis:

Yes (wiring diagrams, component testing)

Suspension Repair:

Yes (strut replacement, bearing service)

Brake Service:

Yes (pad and rotor replacement, caliper service)

Bodywork Repair:

Yes (panel alignment, dent repair guidance)

HVAC Service:

Yes (recharge, component replacement)

Troubleshooting Guides:

Yes (step-by-step diagnostics)

Technical Depth

Depth:

Comprehensive (from basic maintenance to full rebuilds)

Diagnostics:

Advanced (including specific DTCs and testing procedures)

Specifications Data:

Detailed (torque specs, clearances, fluid capacities, resistance values)

Wiring Diagrams:

Yes (comprehensive electrical schematics)

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

Printable (for individual pages or full document)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ251 (2.5L SOHC)

Engine Code 2:

EJ253 (2.5L SOHC, later models)

Engine Code 3:

EJ255 (2.5L DOHC Turbo, GT/STI variants)

Engine Displacement 1:

2457 cc

Engine Displacement 2:

2457 cc (Turbo)

Performance

Horsepower 1:

165 hp @ 5600 rpm (EJ251/253)

Torque 1:

166 lb-ft @ 4000 rpm (EJ251/253)

Horsepower 2:

227 hp @ 5600 rpm (EJ255 Turbo)

Torque 2:

236 lb-ft @ 3000 rpm (EJ255 Turbo)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Ignition System:

Distributorless Ignition System (DIS) / Coil-on-Plug

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (with Sportshift option)

Features

AWD System:

Symmetrical All-Wheel Drive (AWD) with viscous center differential

Gear Ratios:

Detailed in manual (varies by transmission type)

Transmission Fluid Type Auto:

Subaru ATF HP (or equivalent)

Transmission Fluid Capacity Auto:

Approx. 7.5 US quarts (6.9 Liters)

Transmission Fluid Type Manual:

GL-5 75W-90 Gear Oil

📐 Dimensions

Exterior

Length:

4410 mm (173.6 in)

Width:

1770 mm (69.7 in)

Height:

1590 mm (62.6 in)

Wheelbase:

2630 mm (103.5 in)

Ground Clearance:

Approx. 7.5 inches (190 mm)

Cargo

Cargo Volume Seats Up:

Approx. 31.5 cu ft (892 Liters)

Cargo Volume Seats Down:

Approx. 63.1 cu ft (1787 Liters)

Weights

Curb Weight Min:

1420 kg (3131 lbs)

Curb Weight Max:

1570 kg (3461 lbs)

Towing Capacity:

2000 lbs (907 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (for 1999-2002 models based on historical data)

NHTSA Front Impact Passenger:

Good (for 1999-2002 models based on historical data)

IIHS Small Overlap Front:

N/A (Test not performed on these model years)

Active Features

Standard (4-wheel ABS)

Traction Control:

Optional (on some models)

Passive Features

Airbags Front:

Standard (driver and passenger)

Airbags Side:

Optional (on some models/trims)

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio

Navigation:

Not available on most models from this era

Driver Assistance

Cruise Control:

Standard on most trims

All Wheel Drive:

Standard, a key technological advantage

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months (depending on oil type and driving conditions)

Engine Air Filter:

Inspect every 15,000 miles, replace as needed

Cabin Air Filter:

Replace annually or as needed

Spark Plugs:

Replace at 60,000 miles (NGK Platinum/Iridium)

Timing Belt:

Replace at 105,000 miles or 7 years (critical for interference engines)

Fluid Specifications

Engine Oil:

API SG/SH/SJ Certified, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temp)

Coolant:

Subaru Super Coolant (Blue) or equivalent Ethylene Glycol based coolant (50/50 mix)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

ATF Dexron III (or equivalent)

Known Issues

Head Gaskets:

Common failure point on EJ series engines, especially at higher mileage. Manual provides repair procedures.

Timing Belt Tensioner:

Potential for failure; proactive replacement recommended with timing belt service.

Oil Leaks:

Can occur from valve cover gaskets, oil pan gaskets, and rear main seals.

Cv Joints:

Wear can occur, especially on lifted or off-road vehicles.

Radiator Leaks:

Plastic end tanks can crack over time.

📚 Vehicle History

Brand Heritage

Manufacturer:

Subaru (part of Fuji Heavy Industries)

Brand Focus:

All-Wheel Drive, boxer engines, practicality, safety

Model Evolution

Introduction Year:

1997 (Globally), 1998 (North America)

Generation 1 Start Year:

Generation 1 End Year:

Next Generation Start Year:

Production

Manufacturing Location:

Gunma, Japan

🏆 Awards & Recognition

Recognitions

Motor Trend SUV Of The Year:

No (Subaru Outback received this for 1996)

Kbb Best Resale Value:

Forester models often cited for strong resale value

Ratings

Consumer Reports Reliability:

Mixed to good ratings for this generation, with specific known issues addressed by the manual.

Certifications

Emissions Standards:

Meets EPA and CARB standards for the specified years