1999-2004 SUBARU FORESTER All ModelS Factory Service Manuals Complete FSM

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: SF Model Years Covered: 1999-2004 Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment: Compact Crossover SUV Usp: Subaru's signature Symmetrical...

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类型: Car

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标签: 1999 2000 2001 2002 2003 2004 Car Cars FORESTER Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Generation:

Model Years Covered:

1999-2004

Chassis Codes:

SF5, SF9

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Subaru's signature Symmetrical All-Wheel Drive system, boxer engine layout, practicality, and go-anywhere capability.

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra (though often positioned slightly differently).

Key Features

AWD System:

Standard Symmetrical All-Wheel Drive for enhanced traction and stability in various conditions.

Engine Layout:

Horizontally-opposed 'Boxer' engine for a lower center of gravity and improved handling.

Body Style:

Compact SUV with a wagon-like profile, offering good cargo space and visibility.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models (including Naturally Aspirated and Turbocharged variants)

Geographic Coverage:

Global (based on factory service manual content)

Page Count

Estimated Page Count:

Thousands (combined across all included manuals)

Manual Type

Type:

Official Factory Service Manual (FSM) / Workshop Repair Manual

Language

Language:

English

Format

Digital Format:

File Features:

Searchable text, Bookmarks, Index

📖 Manual Coverage

Systems Covered

Powertrain Engine:

2.5L SOHC EJ253, 2.5L DOHC EJ255 (Turbocharged)

Powertrain Transmission:

4-Speed Automatic Transmission (4EAT), 5-Speed Manual Transmission

Drivetrain:

Symmetrical All-Wheel Drive (AWD), Front Differential, Rear Differential, Transfer Case

Suspension:

Front MacPherson Strut, Rear Multi-link, Front Suspension, Rear Suspension

Brakes:

Front Ventilated Disc, Rear Disc (Solid), ABS (Anti-lock Braking System), Parking Brake System

Steering:

Power Assisted Rack and Pinion

Fuel System:

Multi-point Fuel Injection (MPI), Fuel Pump, Fuel Injectors, Fuel Tank, Fuel Filter

Cooling System:

Radiator, Water Pump, Thermostat, Coolant Hoses, Cooling Fan

Lubrication System:

Engine Oil Pump, Oil Filter, Oil Pan, Lubrication Passages

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Pack, Spark Plugs, Ignition Coils

Starting Charging System:

Starter Motor, Alternator (Generator), Battery

Emission Control:

Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control)

HVAC System:

Heater, Ventilation, Air Conditioning (A/C) System, Compressor, Condenser, Evaporator, Blower Motor

Electrical System:

Wiring Diagrams, Lighting System, Wiper and Washer Systems, Power Windows, Power Locks, Horn, Entertainment System, Instrumentation

Safety Systems:

Airbag System (SRS), Seat Belt System

Body Structure:

Body Panels, Glass/Windows/Mirrors, Exterior/Interior Trim, Sunroof System

Procedures Included

Diagnostic Procedures:

Troubleshooting guides for all systems, DTC (Diagnostic Trouble Code) interpretation

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, tune-ups

Repair Procedures:

Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical component repair, body repair

Rebuilding Procedures:

Engine rebuilding, transmission rebuilding, component overhaul

Restoration Procedures:

Guidance applicable to restoring vintage components and systems

Electrical Service:

Detailed wiring diagrams, component testing, troubleshooting electrical faults

Technical Depth

Depth:

Comprehensive from basic maintenance to complex diagnostics and repairs

Illustrations:

Hundreds of photographs, drawings, and detailed illustrations

Instruction Format:

Numbered step-by-step instructions, detailed substeps, notes, cautions, and warnings

📊 Manual Specifications

File Format

Compatibility:

Windows, Mac, Linux

Print Quality

Printability:

Printable without restriction

Binding Type

Binding Type:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital)

Software Requirements

Reader Requirement:

Adobe Acrobat Reader (or compatible PDF viewer)

⚙️ Engine Specifications

Primary Engine

Engine Code Na:

EJ253

Engine Description Na:

2.5-liter, SOHC, 16-valve, naturally aspirated flat-four boxer engine

Displacement Na:

2457 cc (149.9 cu in)

Bore Stroke Na:

99.5 mm x 80.0 mm

Compression Ratio Na:

9.7:1

Horsepower Na:

Approx. 165 hp @ 5600 rpm

Torque Na:

Approx. 162 lb-ft @ 4000 rpm

Fuel System Na:

Multi-point Fuel Injection (MPI)

Fuel Type Na:

Unleaded Gasoline (87 octane recommended)

Turbocharged Engine

Engine Code Turbo:

EJ255 (or similar iterations)

Engine Description Turbo:

2.5-liter, DOHC, 16-valve, turbocharged, intercooled flat-four boxer engine

Displacement Turbo:

2457 cc (149.9 cu in)

Compression Ratio Turbo:

8.5:1

Horsepower Turbo:

Approx. 210-225 hp @ 5600-6000 rpm (model dependent)

Torque Turbo:

Approx. 235-240 lb-ft @ 3600-4000 rpm (model dependent)

Fuel System Turbo:

Sequential Multi-point Fuel Injection (MPI)

Fuel Type Turbo:

Unleaded Premium Gasoline (91 octane or higher recommended)

🔧 Transmission

Standard

Type Standard:

4-Speed Automatic Transmission (4EAT) with AWD

Optional

Type Optional:

5-Speed Manual Transmission with AWD

Features

AWD Integration:

All transmissions are integrated with Subaru's Symmetrical All-Wheel Drive system.

Automatic Transmission Modes:

Some models may feature 'Snow' mode for improved traction in slippery conditions.

📐 Dimensions

Exterior

Length:

Approx. 177.0 inches

Width:

Approx. 67.1 inches

Height:

Approx. 63.2 inches

Wheelbase:

Approx. 103.5 inches

Ground Clearance:

Approx. 7.5 inches

Weights

Curb Weight:

Approx. 3100 - 3300 lbs (model and drivetrain dependent)

Towing Capacity:

Approx. 1500 lbs (when properly equipped)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Acceptable (for 1999 model year - specific ratings vary by year)

NHTSA Front Passenger:

Good (for 1999 model year - specific ratings vary by year)

Active Features

Standard Anti-lock Braking System

Standard Symmetrical All-Wheel Drive

Passive Features

Airbags:

Front airbags (driver and passenger); Side airbags were optional or introduced later in the generation.

Seat Belts:

Three-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo systems with optional premium sound or cassette players.

Display:

Basic instrument cluster displays, no central infotainment screen.

Driver Assistance

Cruise Control:

Standard or optional cruise control system.

Traction Control:

Not typically available on most models of this generation, focus is on AWD for traction.

Connectivity

Connectivity Features:

Limited to basic audio system connectivity; no Bluetooth or USB as standard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 - 7,500 miles or 6 months (refer to specific manual for exact recommendation based on driving conditions).

Engine Coolant Flush:

Every 30,000 miles or 2-3 years

Transmission Fluid Change:

Every 30,000 - 60,000 miles (Automatic Transmission Fluid - ATF - should be changed regularly, especially for heavy use).

Spark Plug Replacement:

Approx. 60,000 - 100,000 miles (depending on plug type)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SG or higher recommended, check owner's manual for precise specifications).

Engine Oil Capacity:

Approx. 4.5 US quarts (with filter) for 2.5L SOHC

Transmission Fluid Type:

Subaru ATF-HP (for automatic transmission), GL-5 75W-90 gear oil (for manual transmission and differentials).

Coolant Type:

Subaru Blue Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors.

Known Issues

Head Gaskets:

While not as prevalent as in later generations, some early Subaru models, including the Forester, could experience head gasket leaks. Regular coolant checks are advisable.

Catalytic Converter:

Can sometimes become clogged or fail over time, especially with higher mileage vehicles.

Wheel Bearings:

Can wear out over time, leading to humming or grinding noises.

Automatic Transmission:

Can develop issues with valve bodies or torque converter clutches if not properly maintained, especially in turbocharged models.

📚 Vehicle History

Brand Heritage

Brand Focus:

Subaru has a long history of building robust vehicles with a focus on safety and all-wheel-drive capabilities, often appealing to outdoor enthusiasts.

Model Evolution

First Generation Introduction:

The first-generation Subaru Forester (SF chassis) debuted in Japan in 1995 and was introduced to North America for the 1998 model year, establishing the segment.

Sf Generation Updates:

The 1999-2004 period covers the majority of the first-generation's lifecycle, with minor updates and facelifts occurring during this time. The 2003 model year saw a more significant refresh.

Production

Production Plants:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

4X4 Of The Year:

The Subaru Forester has historically received accolades for its off-road capability and AWD system from various automotive publications.