Subaru Forester 1999 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 1999, 2000 Codes Chassis Codes: SF (First Generation) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families, outdoor...

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标签: 1999 2000 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

1999, 2000

Codes

Chassis Codes:

SF (First Generation)

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families, outdoor enthusiasts, individuals seeking a versatile and capable all-wheel-drive vehicle.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee.

Key Features

All Wheel Drive:

Standard Symmetrical All-Wheel Drive (AWD) system for enhanced traction and stability in various conditions.

Ground Clearance:

Above-average ground clearance for its class, enabling light off-road capability.

Practicality:

Spacious interior, versatile cargo area, and good visibility.

Safety:

Reputation for safety, with a focus on Subaru's engineering and AWD system.

📋 Manual Details

Coverage Areas

Description:

Comprehensive repair, service, and maintenance procedures for the 1999-2000 Subaru Forester.

Page Count

Estimated Pages:

Over 1000 (typical for factory service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF) or Printed

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, emissions control, cooling system, lubrication system.

Transmission:

Manual and Automatic transmission diagnostics, repair, overhaul, and fluid specifications.

Drivetrain:

All-Wheel Drive (AWD) system, differentials (front and rear), driveshafts, CV joints, propeller shaft.

Suspension:

Front and rear suspension components, struts, springs, control arms, sway bars, alignment specifications.

Steering:

Power steering system, steering gear, steering column, tie rods, wheel alignment.

Brakes:

Brake system diagnostics, ABS (Anti-lock Braking System), brake pads, rotors, calipers, master cylinder, brake fluid specifications.

Electrical:

Battery, charging system, starting system, lighting system, ignition system, power windows, power locks, wipers, horn, interior and exterior electrical components, wiring diagrams.

Body:

Body exterior panels, doors, hood, tailgate, bumpers, interior trim, glass, seals, body repair and corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling, blower motor, heater core, AC compressor.

Safety:

Airbag system, seat belts, SRS (Supplemental Restraint System) components and diagnostics.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting charts and procedures.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, tune-ups, battery testing, brake inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.

Repair:

Detailed step-by-step instructions for component removal, installation, overhaul, and adjustment for all major vehicle systems.

Replacement:

Replacement procedures for wear items like belts, hoses, spark plugs, filters, and major components.

Adjustment:

Procedures for adjusting brakes, parking brake, clutch, and other mechanical linkages.

Disassembly:

Component disassembly and reassembly instructions for engine, transmission, suspension, and more.

Testing:

Component testing procedures using multimeters, scan tools, and specialized equipment.

Specifications:

Torque specifications for critical fasteners, clearances, and tolerances.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance and fluid changes to complex engine and transmission overhauls, electrical system diagnostics, and body repairs.

📊 Manual Specifications

File Format

Searchability:

Searchable text (if PDF)

Printability:

Printable pages (if PDF)

Print Quality

Resolution:

High-resolution (for clear diagrams and text)

Binding Type

Type:

N/A (for digital format); Typically saddle-stitched or perfect bound (for printed)

Paper Type

Type:

N/A (for digital format); Durable paper stock (for printed)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ251 (SOHC)

Configuration:

2.5L Flat-4 (Boxer) Engine

Displacement:

2457 cc (2.5 Liters)

Bore X Stroke:

99.5 mm x 79.0 mm

Compression Ratio:

9.7:1

Performance

Horsepower:

165 hp @ 5600 rpm

Torque:

166 lb-ft @ 4000 rpm

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane or higher recommended)

Ignition System

Type:

Distributorless Ignition System (DIS)

Cooling System

Type:

Liquid-Cooled

Lubrication System

Oil Capacity:

4.5 US quarts (4.3 Liters) with filter change

Oil Type:

SAE 5W-30 (API SG or SH)

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission (with lock-up torque converter)

Features

AWD Integration:

All-Wheel Drive is integrated into both manual and automatic transmissions.

Fluid Specifications

Manual Transmission Fluid:

Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent

Automatic Transmission Fluid:

Subaru ATF-HP or equivalent Dexron III/Mercon

📐 Dimensions

Exterior

Length:

178.0 inches (4521 mm)

Width:

69.7 inches (1770 mm)

Height:

63.2 inches (1605 mm)

Wheelbase:

103.0 inches (2616 mm)

Ground Clearance:

7.7 inches (196 mm)

Interior

Passenger Volume:

Approximately 97.0 cu ft

Cargo

Cargo Volume Rear Seats Up:

Approximately 30.0 cu ft

Cargo Volume Rear Seats Folded:

Approximately 68.0 cu ft

Weights

Curb Weight:

Approx. 3200-3400 lbs (1450-1542 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 4600 lbs (2087 kg)

Towing Capacity:

2000 lbs (907 kg) with trailer brakes

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

5 Stars (for 1999 model)

NHTSA Frontal Impact Passenger:

5 Stars (for 1999 model)

IIHS Frontal Offset:

Good (for 1999 model)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Symmetrical All-Wheel Drive

Passive Features

Airbags:

Driver and front passenger airbags

Seat Belts:

Three-point seat belts with pretensioners

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system (introduced later, but relevant for comparison)

💡 Technology Features

Infotainment

Audio System:

Base models often featured a basic AM/FM/Cassette player. Higher trims may have had an AM/FM/CD player. Premium audio options might exist.

Display:

Basic digital clock display. No central infotainment screen.

Driver Assistance

Cruise Control:

Available on most trim levels.

Connectivity

Auxiliary Input:

Not standard. Aftermarket solutions may be available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (whichever comes first)

Engine Air Filter Replacement:

Every 15,000 miles or 12 months

Cabin Air Filter Replacement:

If equipped, check every 15,000 miles, replace as needed.

Spark Plug Replacement:

Every 60,000 miles (iridium type) or 30,000 miles (platinum type)

Timing Belt Replacement:

Not applicable (Subaru EJ series engines in this era use a timing belt).

Timing Belt Replacement Correct:

Every 105,000 miles or 7 years (whichever comes first) for the timing belt.

Coolant Flush:

Every 30,000 miles or 24 months

Transmission Fluid Change:

Manual: Check every 15,000 miles. Automatic: Every 30,000 miles or consult manual for severe use. Subaru recommends their specific fluids.

Fluid Specifications

Coolant:

Subaru Super Coolant (Blue) or equivalent silicate-free, extended-life coolant (50/50 mix with distilled water)

Brake Fluid:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

While not as prevalent as in later generations of EJ engines, head gasket leaks can occur. The SOHC EJ251 is generally more reliable than the DOHC EJ25D found in some earlier Subarus.

Crankshaft Position Sensor:

Failure can lead to stalling or no-start conditions.

Wheel Bearings:

Can wear out prematurely, especially with constant AWD use and potential for off-road driving.

Cv Boots:

Tearing of CV joint boots can lead to lubricant loss and joint damage.

Radiator Plastic Tanks:

Plastic tanks on the radiator can become brittle and crack over time.

📚 Vehicle History

Brand Heritage

Subaru Origin:

Japanese manufacturer with a long history in aviation and automotive engineering, known for its boxer engines and All-Wheel Drive systems.

Model Evolution

First Generation Sf:

The Subaru Forester debuted in 1997 (as a 1998 model in some markets) and the 1999-2000 models represent the early part of the first generation (SF).

Facelift:

The first generation received a significant facelift for the 2001 model year, so the 1999-2000 models are pre-facelift.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motor Trend SUV Of The Year:

Subaru Forester was named MotorTrend's SUV of the Year for 1998, a strong endorsement carrying into subsequent years.

Ratings

Consumer Reports Reliability:

Consumer Reports ratings for this era were generally average to good, with specific model years having variations. The manual will detail specific maintenance to ensure reliability.

Certifications

Emissions Standards:

Meets US EPA and CARB emissions standards for its model years.