Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belt, lubrication system, cooling system, fuel delivery, exhaust system.
Engine Performance:
Ignition system, fuel injection system (EFI), emission control systems (including EGR, PCV), engine diagnostics, idle control, component testing.
Transmission:
4-Speed Automatic Transmission (4EAT) and 5-Speed Manual Transmission (e.g., TY754). Includes disassembly, assembly, troubleshooting, hydraulic control, shift control, clutch system (manual).
Drivetrain:
All-Wheel Drive (AWD) system, differentials (front and rear), propeller shaft, drive shafts, wheel bearings, hub assemblies.
Brakes:
Front and rear disc brake systems, hydraulic lines, calipers, rotors, pads, master cylinder, brake booster, parking brake, ABS system (if equipped).
Suspension Steering:
Front and rear suspension components (struts, springs, control arms, bushings), steering gearbox, power steering system, steering column, alignment specifications.
Electrical Electronics:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior), ignition system components, fuses, relays, wiring diagrams, body control modules (BCM), ECU/ECM.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, components (compressor, condenser, evaporator, blower motor), refrigerant servicing, troubleshooting.
Body Chassis:
Body panel removal and installation, interior trim, exterior trim, glass, doors, hood, tailgate, frame and chassis components, corrosion protection.
Maintenance:
Scheduled maintenance, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), tire rotation, belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, electrical diagnostic flowcharts, emission control troubleshooting.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation of all major systems.
Diagnostics:
OBD-II (On-Board Diagnostics II) system, fault codes (DTCs), diagnostic tool usage, live data stream interpretation, sensor testing.
Specifications:
Torque specifications for all fasteners, component clearances, engine timing, fluid capacities, electrical system specifications.
Diagnostic Capability:
Advanced diagnostics, including pinpoint tests for electrical circuits, pressure testing, vacuum testing, and component-specific electrical parameter checks.
Rebuild Depth:
Comprehensive engine and transmission rebuild procedures, including detailed measurements, clearances, and assembly sequences.
Electrical Diagrams:
Full-color, detailed wiring diagrams for all electrical systems, including lighting, power distribution, engine controls, chassis electronics, and comfort systems.
Oil Change Interval:
Every 3,750 miles or 6 months (using conventional oil), 7,500 miles or 6 months (using synthetic oil), check manual for specific recommendation.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 60,000 miles (for iridium or platinum plugs, check specific type).
Timing Belt Replacement:
Every 90,000 miles or 7 years (critical maintenance item for EJ engines).
Engine Oil Type:
5W-30 (preferred), 10W-30, or 10W-40 depending on climate. API SG or higher.
Coolant Type:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant with Subaru anti-corrosion additives.
Brake Fluid Type:
DOT 3 or DOT 4
Head Gaskets:
While less common on early EJ25 SOHC than later DOHC, head gasket leaks (coolant or oil) can occur, especially after high mileage or overheating. The manual covers diagnosis and replacement.
Timing Belt:
Timing belt failure is catastrophic. Regular replacement at the specified interval is crucial. Manual details proper tensioning and installation.
Catalytic Converter:
Catalytic converter failure or clogging can occur due to rich fuel mixtures or oil burning. Manual provides diagnostic steps for emissions-related issues.
Suspension Wear:
Bushing wear, strut wear, and ball joint wear are common with age and mileage, affecting ride and handling. Manual provides wear limits and replacement procedures.