Subaru Forester 1999-2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation Code: SF/SG Body Style: Compact Crossover SUV / Station Wagon Codes Chassis Codes: SF5 (non-turbo), SF9 (turbo) Vin Code Model Year:...

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类型: Car

斯库: 479689

标签: 1999 2000 2001 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Generation Code:

SF/SG

Body Style:

Compact Crossover SUV / Station Wagon

Codes

Chassis Codes:

SF5 (non-turbo), SF9 (turbo)

Vin Code Model Year:

R for 1999, 1 for 2000, 2 for 2001, 3 for 2002

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Symmetrical All-Wheel Drive (AWD) standard on most trims, practicality, go-anywhere capability.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra.

Key Features

Standard AWD:

Subaru's signature Symmetrical All-Wheel Drive system, providing enhanced traction and stability.

Ground Clearance:

Higher than many competitors, allowing for mild off-road use.

Practicality:

Spacious interior for its class, versatile cargo area.

Durability:

Known for robust engineering and longevity when properly maintained.

📋 Manual Details

Coverage Areas

Covered Years:

1999, 2000, 2001, 2002

Market Territory:

Global (primarily North American market focus)

Engine Variants Covered:

2.5L Naturally Aspirated EJ25, 2.5L Turbocharged EJ25 SOHC & DOHC

Transmission Variants Covered:

4-Speed Automatic Transmission (4EAT), 5-Speed Manual Transmission (5MT)

Page Count

Estimated Pages:

Hundreds (Specific count not provided, but implied to be comprehensive)

Manual Type

Type:

Factory Service Manual / Repair Manual

Original Source:

Official Subaru Factory Documentation

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Fuel & Emission Control, Ignition, Cooling, Lubrication, Turbocharger System, Exhaust

Drivetrain:

Transmission (Automatic & Manual), Drivetrain Components (Driveshafts, Differentials, CV Joints)

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS)

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, Power Accessories, SRS (Airbag) System

Body And Trim:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System (Heating, Ventilation, Air Conditioning)

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements

Repair:

Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Component Repair, Electrical Component Diagnosis and Repair

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Electrical Circuit Analysis

Specifications:

Torque Specifications, Clearances, Electrical Values, Fluid Capacities and Types, Component Dimensions

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

Diagnostics Level:

Advanced (includes wiring diagrams, sensor data interpretation, ECU information)

Repair Scope:

Full vehicle repair, including component-level diagnostics and replacement.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within PDF (assuming OCR processing)

Print Quality

Quality:

High (Directly from factory originals, optimized for digital viewing and printing)

Illustrations:

Detailed diagrams, exploded views, and photographs.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code Naturally Aspirated:

EJ251 (SOHC)

Engine Code Turbocharged:

EJ255 (DOHC Turbo - typically found in higher trims or specific markets)

Displacement

Displacement Cc:

2457 cc

Displacement Liters:

2.5 L

Configuration

Cylinder Layout:

Horizontally-Opposed (Boxer)

Num Cylinders:

Performance

Horsepower Naturally Aspirated:

165 hp @ 5600 rpm (approx.)

Torque Naturally Aspirated:

162 lb-ft @ 4000 rpm (approx.)

Horsepower Turbocharged:

210-227 hp @ 5600 rpm (approx. - varies by specific turbo model)

Torque Turbocharged:

240-250 lb-ft @ 3600 rpm (approx. - varies by specific turbo model)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane Naturally Aspirated:

87 Octane

Recommended Octane Turbocharged:

91 Octane

Cooling System

Type:

Liquid-Cooled

Lubrication System

Oil Capacity Quarts:

4.5 (approx.)

Recommended Oil Viscosity:

5W-30 (API SG or higher)

Emission Control

System:

Catalytic Converter, EGR, PCV

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission (5MT)

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (4EAT)

Features

AWD System Manual:

Viscous Center Coupling (Part-time AWD engagement on some earlier manuals)

AWD System Automatic:

Active All-Wheel Drive (Electronically controlled clutch pack, variable torque split)

Fluid Specs

Manual Transmission Fluid Type:

Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent.

Automatic Transmission Fluid Type:

Subaru ATF-HP (High Performance) or equivalent DEXRON III/MERCON.

Fluid Capacity

Automatic Transmission Fluid Capacity Quarts:

3.7 (approx. for refill)

Gear Ratios

Manual First Gear Ratio:

3.167:1

Automatic First Gear Ratio:

2.785:1

📐 Dimensions

Exterior

Length In:

176.7 inches

Width In:

69.7 inches

Height In:

63.0 inches

Wheelbase In:

103.0 inches

Ground Clearance In:

7.5 - 8.1 inches (varies by model year/trim)

Interior

Passenger Volume Cu Ft:

95.8 cu ft (approx.)

Cargo

Cargo Volume Behind Rear Seat Cu Ft:

35.7 cu ft (approx.)

Cargo Volume With Rear Seat Folded Cu Ft:

67.3 cu ft (approx.)

Weights

Curb Weight Lbs:

3100 - 3400 lbs (varies by trim and drivetrain)

Towing Capacity Lbs:

2000 lbs (when properly equipped with trailer brake controller)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver 2001:

★★★★★

NHTSA Frontal Passenger 2001:

★★★★★

NHTSA Side Driver 2001:

★★★★☆

NHTSA Side Passenger 2001:

★★★★☆

IIHS Frontal Offset Older:

Good (for early models, later models improved)

Active Features

Standard on most trims

Traction Control:

Available on some models

Electronic Stability Control:

Not widely available on these model years

Passive Features

Airbags Front:

Dual front airbags standard

Airbags Side:

Optional front side-impact airbags

Seatbelts:

3-point seatbelts with pretensioners

Child Seat Anchors:

LATCH system (introduced in later years of this generation)

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player with 4-6 speakers. Optional premium audio systems available.

Navigation:

Not typically factory-installed on this generation; aftermarket units were common.

Driver Assistance

Cruise Control:

Standard on most trims

Anti Lock Brakes:

ABS standard on many trims, detailed in the manual's brake system section.

Connectivity

Aux Input:

Not standard; aftermarket adapters were available.

Bluetooth:

Not available from factory; aftermarket solutions required.

🔧 Maintenance

Service Intervals

Oil Change Interval Miles:

3,750 to 7,500 miles (depending on driving conditions and oil type used, consult manual for specifics)

Engine Oil Filter Replacement:

With every oil change

Engine Air Filter Replacement:

Every 15,000 to 30,000 miles

Cabin Air Filter Replacement:

Every 15,000 to 30,000 miles (if equipped)

Spark Plug Replacement:

Every 60,000 to 100,000 miles (depending on spark plug type)

Coolant Flush Interval Miles:

Every 30,000 to 60,000 miles

Timing Belt Replacement:

Not applicable to these models; utilizes a timing chain.

Transmission Fluid Change Interval:

Every 30,000-60,000 miles for automatic, 60,000-100,000 miles for manual (consult manual for specific conditions).

Fluid Specifications

Engine Coolant Type:

Subaru Super Coolant (Blue) or equivalent ethylene glycol based coolant with corrosion inhibitors.

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Subaru Power Steering Fluid or equivalent DEXRON III

Known Issues

Head Gaskets:

Common on EJ25 engines, particularly earlier non-turbo SOHC versions (EJ251/EJ253) due to Subaru's original design. The manual will detail inspection and replacement procedures.

Oil Leaks:

Can occur from valve covers, oil pan, and front crankshaft seal. Manual provides procedures for replacement.

Wheel Bearings:

Can be a wear item, especially with AWD components. Manual covers diagnosis and replacement.

Cv Joints:

Susceptible to wear, especially the front left. Manual details inspection and replacement.

Automatic Transmission Performance:

Some early 4EAT transmissions can exhibit rough shifting or solenoid issues. Manual provides diagnostic flowcharts.

📚 Vehicle History

Brand Heritage

Manufacturer:

Subaru Corporation

Key Technologies:

Symmetrical AWD, Boxer engines, reputation for durability and utility.

Model Evolution

First Generation:

SF series (1995-2002, with a significant facelift in 1997 and the covered years 1999-2002 being part of the latter half of this generation).

Second Generation Start:

SG series (2003-2008)

Segment Creation:

The Subaru Forester is credited with helping to define the compact crossover SUV segment.

Production

Assembly Locations:

Ota City, Gunma, Japan

Production Years Covered:

1999-2002

🏆 Awards & Recognition

Recognitions

Motor Trend SUV Of The Year:

2000 (for the 2000 model year)

Car And Driver 10Best:

Often cited in comparison lists for its AWD capability and practicality, but not a recurring '10Best' winner itself.

Icam SUV Of The Year:

1999 (for the 1999 model year)

Ratings

Consumer Reports Reliability:

Generally rated average to above average for its class during its production run, with noted exceptions like head gasket issues.