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Subaru Forester 2003 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2003, 2004 Codes Chassis Code: SF, SG (Second Generation) Engine Codes: EJ253 (2.5L SOHC), EJ205 (2.0L DOHC Turbo - XT models)...
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类型: Car
厂商:
斯库: 482639
Subaru Forester 2003 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2003, 2004
Codes
Chassis Code:
SF, SG (Second Generation)
Engine Codes:
EJ253 (2.5L SOHC), EJ205 (2.0L DOHC Turbo - XT models)
👋 Introduction
Market Position
Market Segment:
Compact Crossover SUV
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra.
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive system is a defining characteristic, offering enhanced traction and stability.
Practicality:
Known for its spacious interior, excellent cargo capacity, and practical, wagon-like utility.
Safety Focus:
Subaru's strong emphasis on safety, often earning high marks in crash tests.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission (Manual & Automatic), Drivetrain (AWD System), Suspension, Steering, Brakes, Fuel System, Exhaust System, Cooling System, Electrical System (ECU, Body Control Module, Lighting, Power Accessories), HVAC, Interior & Exterior Trim, Body Panels, Safety Systems (SRS Airbags, ABS), Diagnostics & Troubleshooting.
Page Count
Page Count:
Hundreds of pages (specific count not provided in product description but implied to be comprehensive).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Detailed procedures for engine disassembly, reassembly, inspection, and repair of all major components including cylinder heads, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, and more.
Drivetrain Maintenance:
Comprehensive coverage of Subaru's Symmetrical All-Wheel Drive system, including front and rear differentials, drive shafts, and transfer case maintenance and repair.
Brake System Diagnostics:
Detailed information on hydraulic brake system operation, ABS components, brake fluid specifications, pad and rotor replacement, caliper service, and troubleshooting for braking issues.
Electrical System Troubleshooting:
Extensive wiring diagrams, component locations, diagnostic procedures for ECU, sensors, actuators, lighting, power windows, door locks, and more.
Procedures Included
Routine Maintenance:
Detailed steps for oil changes, filter replacements, coolant service, spark plug replacement, air filter replacement, and other scheduled maintenance tasks.
Diagnostic Trouble Codes DTC:
Listing of common DTCs, their potential causes, and diagnostic strategies for identifying and resolving issues.
Component Replacement:
Step-by-step instructions for replacing major components such as alternators, starter motors, fuel pumps, radiators, A/C compressors, and more.
Suspension And Steering Repair:
Procedures for replacing struts, shocks, ball joints, tie rods, wheel bearings, and steering rack service.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls. Suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Likely text-searchable PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type Base:
2.5L SOHC Naturally Aspirated Flat-Four (EJ253)
Engine Type Turbo:
2.0L DOHC Turbocharged Flat-Four (EJ205) - Forester XT models
Performance
Horsepower Base:
Approx. 165-170 hp @ 5600-6000 rpm (varies slightly by year and sub-model)
Torque Base:
Approx. 166-170 lb-ft @ 3600-4000 rpm (varies slightly by year and sub-model)
Horsepower Turbo:
Approx. 210-220 hp @ 5600 rpm
Torque Turbo:
Approx. 235-245 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential port injection.
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (with electronically controlled torque converter)
Features
AWD System:
Integral part of all transmissions, Subaru's Symmetrical AWD.
Fluid Specifications
Manual Transmission Fluid:
GL-5 75W-90 Gear Oil (Subaru Extra-S or equivalent)
Automatic Transmission Fluid:
Subaru ATF HP (High Performance) or Dexron-III compatible fluid.
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches
Width:
Approx. 69.7 inches
Height:
Approx. 63.0 inches
Wheelbase:
Approx. 103.0 inches
Weights
Curb Weight Base:
Approx. 3200-3400 lbs (varies by trim and transmission)
Towing Capacity:
Up to 2400 lbs (when properly equipped with trailer brake controller)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 32.1 cu ft
Cargo Volume With Rear Seat Folded:
Approx. 65.1 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Five Stars (2003, 2004 models)
NHTSA Front Impact Passenger:
Five Stars (2003, 2004 models)
NHTSA Side Impact Front Seat Occupant:
Five Stars (2003, 2004 models)
NHTSA Side Impact Rear Seat Occupant:
Five Stars (2003, 2004 models)
IIHS Front Crash Rating:
Good (2003, 2004 models)
IIHS Side Impact Rating:
Good (2003, 2004 models)
Active Features
ABS:
Standard Anti-lock Braking System
AWD:
Standard Symmetrical All-Wheel Drive
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Higher trims may feature premium audio systems with more speakers.
Climate Control:
Manual climate control is standard; automatic climate control may be available on higher trims.
Driver Assistance
Cruise Control:
Standard feature on most trims.
Connectivity
Auxiliary Input:
Not typically standard on these models; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving) / 7,500 miles or 12 months (normal driving) - consult manual for specifics based on driving conditions and oil type.
Engine Air Filter Replacement:
Every 15,000 miles or 12 months (normal driving), more frequently in dusty conditions.
Spark Plug Replacement:
NGK Iridium spark plugs recommended, typically around 60,000 miles. Consult manual for exact type and interval.
Timing Belt Replacement:
Crucial maintenance item. Typically every 105,000 miles or 7 years for EJ engines. Highly recommended to replace tensioner and idler pulleys concurrently.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, API Service SM or SN, ILSAC GF-4 or GF-5 (check manual for precise recommendation).
Coolant Capacity:
Approx. 5.8 - 6.2 quarts (depending on engine)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gaskets:
While less common on naturally aspirated EJ253 engines of this generation than earlier ones, head gasket seepage or leaks can occur. Turbocharged EJ205 engines are more susceptible due to higher cylinder pressures.
Catalytic Converter:
Can become clogged over time, leading to reduced engine performance. Inspections and potential replacement may be needed.
Wheel Bearings:
Front wheel bearings can wear out, often indicated by humming or grinding noises. Replacement is a common repair.
Oxygen Sensors:
Oxygen sensors can fail over time, affecting fuel economy and emissions. Diagnostic trouble codes will usually indicate a faulty sensor.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Subaru Corporation, has a long history dating back to 1917 (as Nakajima Aircraft Company), and is renowned for its pioneering use of the boxer engine and all-wheel-drive technology.
Model Evolution
Forester Generation Two:
The 2003-2004 models represent the second generation (SG chassis) of the Subaru Forester, which debuted in 2002. This generation saw a significant redesign from the first generation (SF chassis), with a more refined exterior, improved interior, and enhanced performance.
Production
Production Location:
Gunma Plant, Japan
Sales Figures General:
The Forester has been a strong seller for Subaru, particularly in North America, due to its blend of SUV practicality and car-like driving dynamics.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick General:
Consistently received high safety ratings from the IIHS for its crashworthiness in this generation.
NHTSA Ratings General:
Achieved 5-star ratings in front and side impact crash tests from NHTSA, highlighting its robust safety structure.
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